Volkswagen Polo (MK6) since 2017, repair e-manual

Content

Maintenance

• Engine list
• Service work
• General information
• Descriptions of work
• Exhaust emissions test
• Periodic technical inspection
• Glossary

Technical data

• Safety information
• Identification
• Repair instructions

Removing and installing engine

• Removing and installing engine
• Assembly mountings

Crankshaft group

• Cylinder block (pulley end)
• Cylinder block, gearbox end
• Crankshaft
• Pistons and conrods

Cylinder head, valve gear

• Cylinder head
• Toothed belt drive
• Valve gear
• Inlet and exhaust valves

Lubrication

• Sump, oil pump
• Crankcase ventilation
• Oil filter, oil pressure switch

Cooling

• Cooling system / coolant
• Coolant pump, regulation of cooling system
• Coolant pipes
• Radiator, radiator fan

Mixture preparation - injection

• Injection system
• Injectors
• Air filter
• Intake manifold
• Senders and sensors
• Engine control unit
• Lambda probe

Exhaust system

• Exhaust pipes and silencers
• Emission control

Ignition system

• Ignition system

Clutch

• Clutch operation
• Clutch

Controls, housing

• Selector mechanism
• Removing and installing gearbox
• Assembly mountings
• Transporting gearbox
• Gear oil
• Dismantling and assembling gearbox
• Gearbox housing, clutch housing

Gears, shafts

• Input shaft
• Output shaft

Final drive - differential

• Oil seals
• Differential

Front suspension

• Front axle
• Subframe
• Anti-roll bar
• Suspension strut, upper suspension link
• Lower suspension link, swivel joint
• Wheel bearing
• Drive shaft

Rear suspension

• Rear axle
• Axle beam
• Suspension strut, shock absorber, spring
• Wheel bearing assembly, trailing arm

Self-levelling suspension

• Electronically controlled damping system
• Vehicle level sender

Wheels, tyres, vehicle geometry

• Wheel alignment
• Adaptive cruise control

Steering

• Steering wheel
• Steering column
• Steering rack
• Sensors

Anti-lock brake system

• General information
• Overview of fitting locations
• Control unit and hydraulic unit
• Sensors

Brakes - mechanism

• Front brakes
• Rear brakes
• Parking brake
• Brake pedal

Brakes - hydraulics

• Front brake caliper
• Rear brake caliper
• Brake servo and brake master cylinder
• Vacuum system
• Brake lines
• Hydraulic system

Heating

• Heater
• Operating and display unit

Air conditioning system

• Overview of fitting locations - air conditioning system
• Refrigerant circuit
• Air conditioner compressor
• Control motors
• Front heater and air conditioning unit
• Air duct
• Operating and display unit
• Other controlling and regulating components

Body - front

• Lock carrier
• Wings
• Bulkhead

Bonnet, rear lid

• Bonnet (hood)
• Rear lid
• Tank flap unit

Front doors, door components, central locking

• Door
• Door components
• Central locking

Rear doors, door components

• Door
• Door components

Sunroof

• Sliding sunroof

Bumpers

• Bumper, front
• Bumper, rear

Glazing

• Repair notes
• Windscreen
• Side window
• Door windows

Exterior equipment

• Radiator grille and front trim
• Spoiler
• Mouldings, trims, extensions
• Noise insulation
• Exterior mirror
• Wheel housing liner
• Trim film and protective film
• Lettering and emblems
• Special add-on parts
• Towing bracket
• Heat shields

Interior equipment

• Compartments/covers
• Equipment
• Centre console
• Front centre armrest
• On inside

Passenger protection

• Seat belts
• Child seat anchors
• Airbag system
• Airbag control unit
• Driver's airbag
• Front passenger side airbag
• Side airbags
• Curtain airbags
• Airbag crash sensors

Trim, insulation

• Front door trims
• Rear door trims
• Dash panel
• Central tube for dash panel
• Interior trims
• Luggage compartment trims
• Roof trims

Seat frames

• Overview of seat variants
• Front seats
• Rear seats

Seat - padding, covers

• Front seat covers and padding
• Rear seat covers and padding

Communication

• Infotainment system
• Sound system
• Aerial systems
• Radio
• Telephone system
• Navigation system
• Reversing camera system
• Multifunction steering wheel
• Connection for external multimedia devices
• Car-Net

Starter, current supply, CCS

• Battery
• Jump-start connection
• Alternator
• Starter motor
• Cruise control system
• Start / stop system
• Adaptive cruise control

Gauges, instruments

• Dash panel insert
• Horn

Windscreen wash / wipe system

• Windscreen wiper system
• Windscreen washer system
• Rear window wiper system
• Rear window washer system
• Washer fluid lines

Lights, bulbs, switches - exterior

• Headlights
• Fog lights
• Lights in exterior mirror
• Tail lights
• High-level brake light
• Number plate light
• Entry and start authorisation system
• Steering column switch module
• Parking aid
• Park assist steering
• Automatic headlight range control
• Blind Spot Monitor

Lights, bulbs, switches - interior

• Lights
• Controls
• Anti-theft alarm
• Immobiliser
• Towing bracket
• Front camera for assist systems
• Cigarette lighter, socket

Wiring

• Relay carriers, fuse holders, electronics boxes
• Select
• Control units
• Connectors
• Releasing and dismantling connector housings
• Repairing aerial wires
• Fibre optic cables
• Vehicle diagnosis, testing and information systems
• Current flow diagram

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