VW Jetta since 2005 / VW Bora since 2006 electrical system, repair e-manual

Content

Starter, current supply, CC

• Battery
• Fundamentals for batteries
• Types of battery
• Warning notices and safety regulations
• Battery terminal connection
• Checking battery
• Procedure when checking the battery
• Visual check
• Checking battery with magic eye
• Checking low maintenance battery
• Check no load voltage of battery
• Battery tester with printer VAS 5097 A
• Evaluating test result
• Charging battery
• Battery charger VAS 5095 A
• Battery charger VAS 5900
• Totally discharged batteries
• Disconnecting and reconnecting batteries
• Disconnecting battery
• Connecting battery
• Removing and installing battery
• Models with a petrol engine
• Models with a diesel engine
• Torque settings: battery
• Starter
• Checking starter B
• Removing and installing starter, automatic gearbox
• Removing and installing starter, automated shift gearboxes
• Removing and installing starter, manual gearbox
• Torque settings: starter
• Alternator
• Fastening B+ wire to alternator
• Checking ribbed belt (poly V-belt)
• Check alternator C
• Alternator, 1.6 l injection engine
• Alternator, 1.6 l FSI engine
• Alternator, 2.0 l FSI engine
• Alternator, 2.0 l FSI turbo engine
• Alternator 2.5 l injection engine
• Alternator, 1.9 l TDI engine
• Alternator, 2,0 l TDI engine
• Removing and installing ribbed belt (poly V-belt) pulley on alternator
• Voltage regulator for alternator
• Torque settings: alternator
• General torque settings for all vehicles
• 1.6 l injection engine and 2.0 l FSI engine
• 2.0 l FSI turbo engine
• 1.9 l and 2.0 l TDI engine
• 2.5 l injection engine
• Cruise control system (CCS)
• Activating and deactivating cruise control system

Instruments, GCI

• Dash panel insert
• Renewing dash panel insert
• Removing and installing dash panel insert
• Description of reverse side of dash panel insert
• Warning lamp symbols in dash panel insert
• Service interval display
• Resetting service interval display

Windscreen wash/wipe system

• Windscreen wiper system
• Deactivating APP function of wiper motors
• Removing and installing the windscreen wiper system
• Removing and installing wiper arms
• Adjusting wiper blade park position
• Removing and installing aerodynamic wipers
• Removing and installing rain and light detector sensor G397
• Windscreen washer system
• Assembly overview of windscreen washer system
• Removing and installing reservoir for windscreen and headlight washer systems
• Removing and installing washer pump V5
• Removing and installing windscreen washer spray jets
• Adjusting front windscreen washer system spray jets
• Headlight washer system
• Assembly overview - headlight washer system
• Removing and installing headlight washer system pump V11
• Removing and installing pop-up spray jet cylinder
• Removing and installing spray jet assembly
• Adjusting headlight washer system jets
• Bleeding the headlight washer system
• Wash water line hose couplings
• Windscreen and rear window washer system
• Headlight washer system
• Hose repair
• General description
• Repairing smooth pipe
• Repairing corrugated pipe
• Torque settings: Windscreen wash/wipe system

Lights, lamps, switches - outside

• Headlight
• Assembly overview, Headlight
• Removing and installing headlights
• Adjusting headlight installation position
• Renewing headlight bulbs
• Servicing headlight securing lugs
• Adjusting headlights
• Main headlights with gas discharge bulbs
• Assembly overview - gas discharge headlights
• Removing and installing headlights
• Adjusting headlight installation position
• Renewing headlight bulbs
• Removing and installing headlight range control motor
• Removing and installing gas discharge light control unit
• Headlight range control unit J431
• Vehicle level sender
• Servicing headlight securing lugs
• Adjusting headlights
• Fog lights
• Assembly overview - fog light
• Removing and installing fog lights
• Removing and installing fog light bulb
• Adjusting fog lights
• Removing and installing side marker in front bumper
• Removing and installing front side marker
• Mirror turn signal bulb and entry light in exterior mirror
• Removing and installing turn signal bulb
• Removing and installing entry light in exterior mirror
• Tail lights
• Assembly overview - tail light in side panel
• Removing and installing tail light in side panel
• Removing and installing tail light bulb carrier in side panel
• Assembly overview - tail light in tailgate
• Removing and installing tail light in tailgate
• Removing and installing tail light bulb carrier in tailgate
• Number plate lights
• Removing and installing number plate light X
• Additional brake light
• Removing and installing high level brake light bulb M25
• Steering column switch
• Assembly overview - steering column switch
• Removing and installing steering column switch
• Steering column electronics control unit J527
• Steering angle sender G85
• Ignition switch and lock cylinder
• Removing and installing steering lock housing
• Removing and installing lock cylinder
• Removing and installing ignition switch
• Parking aid
• Assembly overview - parking aid
• Removing and installing parking aid control unit J446
• Removing and installing parking aid sensor
• Removing and installing rear parking aid warning buzzer H15
• Final control diagnosis
• Torque settings: lights, bulbs, switches - exterior
• Torque settings: headlight
• Torque settings: fog lights
• Torque settings - tail light in side panel
• Torque settings - tail light in tailgate
• Torque settings: vehicle level sender

Lights, lamps, switches - inside

• Lights and switches in engine compartment
• Removing and installing bonnet contact switch F266
• Lights and switches in dash panel
• Removing and installing light switch E1
• Removing and installing glove compartment light W6
• Removing and installing glove compartment light switch E26
• Removing and installing switches and instruments illumination regulator E20
• Removing and installing front passenger side airbag deactivated warning lamp K145
• Removing and installing hazard warning light switch E3
• Removing and installing left footwell light W9 and right footwell light W10
• Removing and installing key operated switch to deactivate front passenger side airbag E224
• Lights and switches in front doors
• Removing and installing window regulator switch in front passenger door E107
• Removing and installing switch module for driver side mirror adjustment
• Removing and installing driver side interior locking button for central locking system E308
• Components - front door locks
• Removing and installing switch module for driver side window lift
• Removing and installing remote release button for fuel filler flap and rear lid E463 and key operated switch to block release of rear lid remote E232
• Lights and switches in rear doors
• Components - front door locks
• Removing and installing rear left window regulator switch, in door E52 and rear right window regulator switch, in door E54
• Lights and switches in luggage compartment
• Removing and installing luggage compartment light W3
• Removing and installing rear lid lock unit F256
• Lights and switches in roof trim
• Removing and installing front interior light and reading light (vehicles with no sliding sunroof)
• Removing and installing front interior light and reading light (vehicles with sliding sunroof)
• Rear interior and reading light (vehicles without ATAS)
• Rear interior and reading light (vehicles with ATAS)
• Removing and installing front passenger side illuminated vanity mirror W14 and driver side illuminated vanity mirror W20
• Removing and installing garage door operating unit E284
• Lights and switches in centre console
• Removing and installing TCS and ESP button E256
• Horn
• Removing and installing treble tone horn H2 and bass tone horn H7
• Checking treble tone horn H2 and bass tone horn H7
• Immobilizer
• Immobilizer control unit J362
• Immobilizer reader coil D2
• Ignition key
• Anti-theft alarm system (ATAS)
• Activating and deactivating anti-theft alarm system
• Removing and installing anti-theft alarm ultrasonic sensor G209
• Removing and installing vehicle inclination sender G384
• Central locking and anti-theft alarm system aerial R47
• Alarm horn H12

Wiring

• Vehicle Diagnosis, Testing and Information Systems
• Connecting vehicle Diagnosis, Testing and Information System VAS 5051A
• Removing and installing fuse holder
• Removing and installing fuse holder on left of dash panel
• Removing and installing relay carrier
• Removing and installing relay carrier with safety cut-out on left of dash panel
• Removing and installing relay carrier on onboard supply control unit, on left of dash panel
• Electronics boxes
• Removing and installing electronics box on left in engine compartment
• Control units
• Onboard supply control unit J519
• Data bus diagnostic interface J533
• Central control unit for convenience system J393
• Trailer detector control unit J345
• Wiring harness and connector repairs
• Safety instructions
• General notes concerning repairs to vehicle electrical system
• Notes on repairs to wiring harness and connectors
• Supplementary notes on repair of CAN bus wiring
• Wiring harness repair set V.A.G 1978
• Renewal of aerial wiring
• General description
• Assembly overview - an aerial wire
• Installing a new aerial wire
• Torque settings: Cables
• Torque settings: Electronics box in left side of engine compartment
• Torque settings trailer detector control unit J345

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