Toyota Vitz / Yaris 2005 thru 2011, repair e-manual

Content

General information

• How to use this manual
• Identification information
• Repair instruction
• Vehicle lift and support locations
• Customize parameters
• How to troubleshoot ecu controlled systems
• Electronic circuit inspection procedure
• Terms
• Glossary of sae and toyota Terms

Preparation

Service specifications

Maintenance

• Outside vehicle
• Inside vehicle
• Under hood
• Engine
• Brake
• Chassis
• Body

Engine control system

• Sfi system
• Camshaft timing oil control valve
• Engine coolant temperature sensor
• Throttle body
• Knock sensor
• Integration relay
• Ecm
• Accelerator pedal

Engine mechanical

• Engine
• Drive belt
• Valve clearanc
• Timing chain
• Camshaft
• Cylinder head
• Engine assembly
• Engine unit

Fuel

• Fuel system
• Fuel injector
• Fuel pump
• Fuel tank

Emission control

• Emission control system
• Canister
• Vacuum switching valve
• Ventilation valve
• Heated oxygen sensor
• Fuel tank cap

Exhaust

• Exhaust pipe

Cooling

• Cooling system
• Cooling fan system
• Coolant
• Water pump
• Thermostat
• Cooling fan relay
• Integration relay
• Cooling fan resistor
• Radiator

Lubrication

• Lubrication system
• Oil filter
• Oil pump

Ignition

• Ignition system
• Ignition coil

Starting

• Starting system
• Starter
• Starter relay
• Acc cut relay
• Integration relay
• Ignition relay
• Ignition switch

Charging

• Charging system
• Generator

Automatic transaxle

• Automatic transaxle system
• Automatic transaxle fluid
• Speed sensor
• Transmission revolution sensor
• Park / neutral position switch
• Transmission wire
• Valve body assembly
• Shift lock system
• Transmission control cable assembly
• Floor shift assembly
• Differential oil seal
• Automatic transaxle assembly
• Torque converter clutch and drive plate
• Automatic transaxle unit
• Oil pump
• Input shaft
• Second brake piston
• Intermediate shaft
• Transaxle rear cover
• Valve body
• Differential case

Manual transaxle

• Manual transaxle system
• Manual transaxle oil
• Differential oil seal
• Floor shift lever assembly
• Transmission control cable
• Manual transaxle assembly
• Manual transaxle unit
• Input shaft
• Output shaft
• Shift and select lever shaft
• Differential case

Clutch

• Clutch system
• Clutch pedal
• Clutch master cylinder
• Clutch release cylinder
• Clutch unit
• Clutch start switch

Drive shaft

• Front drive shaft

Axle

• Axle system
• Front axle hub bolt
• Front axle hub
• Rear axle hub bolt
• Rear axle hub and bearing

Suspension

• Suspension system
• Front wheel alignment
• Rear wheel alignment
• Front shock absorber with coil spring
• Front lower suspension arm
• Front stabilizer bar
• Rear coil spring
• Rear shock absorber
• Rear axle beam

Brake control

• Anti-lock brake system
• Brake actuator
• Front speed sensor
• Skid control sensor

Brake

• Brake system
• Brake fluid
• Brake pedal support
• Brake master cylinder
• Brake booster
• Front brake
• Front brake flexible hose
• Rear drum brake
• Rear brake flexible hose
• Proportioning valve

Parking brake

• Parking brake system
• Parking brake lever
• Parking brake cable
• Parking brake switch

Steering column

• Steering system
• Steering column assembly

Power steering

• Power steering system
• Electronic power steering system
• Power steering gear
• Power steering ECU

Air conditioning

• Air conditioning system
• Refrigerant
• Refrigerant line
• Air conditioning unit
• Blower unit
• Blower motor
• Blower resistor
• Compressor and pulley
• Condenser
• Ambient temperature sensor
• Air conditioning pressure sensor
• Heater blower motor relay
• Ptc heater relay
• Air conditioning panel assembly
• Air conditioning amplifier

Supplemental restraint system

• Airbag system
• Side airbag sensor
• Rear airbag sensor
• Seat position sensor
• Occupant classification ecu
• Steering pad
• Spiral cable
• Front passenger airbag assembly
• Curtain shield airbag assembly
• Front seat side airbag assembly
• Center airbag sensor assembly
• Front airbag sensor
• Side airbag sensor

Seat belt

• Front passenger seat belt warning light
• Seat belt warning system
• Front seat inner belt assembly
• Front seat outer belt assembly
• Rear seat inner belt assembly
• Rear seat outer belt assembly
• Rear center seat inner belt assembly
• Rear center seat outer belt assembly
• Child restraint seat anchor bracket

Theft deterrent

• Theft deterrent system
• Engine hood courtesy switch
• Door unlock switch
• Security horn assembly

Engine immobiliser

Cruise control

• Cruise control system
• Cruise control main switch
• Clutch switch

Lighting

• Lighting system
• Headlight assembly
• Side turn signal light assembly
• Fog light assembly
• Rear combination light assembly
• License plate light assembly
• High mounted stop light assemblyn
• Map light assembly
• Room light assembly
• Luggage compartment room light
• Headlight dimmer switch
• Hazard warning switch
• Stop light switch
• Front door courtesy switch
• Rear door courtesy switch
• Back door courtesy switch
• Turn signal flasher assembly
• Headlight relay
• Fog light relay

Wiper and washer

• Wiper and washer system
• Front wiper motor
• Front wiper rubber
• Rear wiper motor
• Rear wiper rubber
• Wiper switch
• Washer motor
• Washer nozzle
• Washer level warning switch

Door lock

• Power door lock control system
• Wireless door lock control system
• Key reminder warning system
• Transmitter battery
• Door control transmitter module
• Door control switch
• Unlock warning switch
• Front door lock
• Rear door lock
• Back door lock

Meter

• Meter / gauge system
• Combination meter
• Fuel sender gauge assembly
• Engine oil pressure switch
• Light control rheostat
• Light control rheostat

Audio / visual

• Audio and visual system
• Radio receiver
• Radio antenna cord
• Radio antenna pole
• Amplifier antenna
• Stereo jack adapter assembly
• Window glass antenna wire
• Front no. 1 speaker
• Rear speaker

Horn

• Horn system
• Horn relay
• Low pitched horn

Windshield / windowglass

• Power window control system
• Power window master switch
• Front passenger side power window switch
• Rear power window switch
• Power window regulator motor
• Windshield glass
• Back window glass
• Back door glass
• Window defogger system
• Defogger relay
• Window defogger wire
• Quarter window glass

Mirror

• Power mirror control system
• Inner rear view mirror
• Outer rear view mirror

Instrument panel

• Upper instrument panel
• Lower instrument panel
• Rear console box

Seat belt

• Front passenger seat belt warning light
• Seat belt warning system
• Front seat inner belt assembly
• Front seat outer belt assembly
• Rear seat inner belt assembly
• Rear seat outer belt assembly
• Rear center seat inner belt assembly
• Rear center seat outer belt assembly
• Child restraint seat anchor bracket
• Front seat assembly
• Rear seat assembly

Engine hood / door

• Hood
• Front door
• Rear door
• Luggage compartment door
• Back door
• Back door support

Exterior

• Front bumper
• Rear bumper
• Name plate
• Rear spoiler
• Front door belt moulding
• Rear door belt moulding
• Front pillar upper cover
• Roof drip side finish moulding
• Side mudguard
• Front door window frame moulding
• Luggage compartment door garnish
• Black out tape

Interior

• Roof headlining

Can communication

• Can communication system

Electrical wiring diagram

• Introduction
• How to use this manual
• Troubleshooting
• Abbreviations
• Glossary of terms and symbols
• Relay locations
• Electrical wiring routing
• ABS
• Air conditioning
• Audio system
• Back–up light
• Charging
• Cigarette lighter
• Combination meter
• Cooling fan
• Cruise control
• Data link connector
• Door lock control
• Electronically controlled transmission and A/T indicator
• Engine control
• Engine immobiliser system
• Eps
• Front fog light
• Front wiper and washer
• Headlight
• Horn
• Ignition
• Illumination
• Interior light
• Key reminder
• Light reminder
• Multiplex communication system (can)
• Power outlet
• Power source
• Power window
• Rear window defogger
• Rear wiper and washer
• Remote control mirror
• Seat belt warning
• Shift lock
• SRS
• Starting
• Stop light
• Taillight
• Theft deterrent
• Turn signal and hazard warning light
• Wireless door lock control
• System circuits
• Ground point
• Power source (current flow chart)
• Connector list
• Part number of connectors
• Overall electrical wiring diagram

Collision repair manual

• Body dimensions
• Body panel replacement
• Paint coating

Owners manual

• Operation of instruments and controls
• Information before driving
• Starting and driving
• In case of an emergency
• Corrosion prevention and appearance care
• Vehicle maintenance and care
• Do−it−yourself maintenance
• Specifications
• Reporting safety defects for owners

Customers reviews