Toyota Tundra 2003 thru 2006, repair e-manual

Content

Introduction

• VIN and serial number
• Repair instructions
• Vehicle lift and support
• Precautions
• Troubleshooting ECU
• Terms and abbreviations

Maintenance

Preparation

Service specifications

Air conditioning

• Heater control assembly
• AC control assembly
• Heater main relay
• Pressure switch
• Blower resistor
• Blower motor
• Water valve
• Condenser
• Receiver
• Compressor and magnetic clutch
• Blower unit
• Heater unit
• Cooling unit
• Refrigerant line
• Manifold gauge set
• Drive belt

Supplemental restraint sytem

• Wire harness and connector
• Passenger airbag manual on-off switch
• Front airbag sensor
• Airbag sensor
• Front passenger airbag
• Steering wheel pad
• SRS airbag

Automatic Transmission

• Torque converter clutch and drive plate
• Automatic transmission unit
• Column shift
• Air cooled oil cooler
• Parking lock pawl
• Valve body
• Park / nuetral position
• ATF temperature
• Vehicle speed sensor
• Sensor rotor
• Extension housing oil seal

Body

• Seat belt pretensioner
• Seat belt
• Seat
• Roof headlining
• Tail gate
• Instrument panel
• Back window glass
• Windshield
• Deck top protector
• Roof drip side finish moulding
• Wheel arch moulding
• Body outside moulding
• Wiper and washer
• Door
• Bumper
• SRS airbag
• Clip

Body electrical

• Trailer towing
• Clock
• Audio system
• Power mirror control system
• Power seat control system
• Alarm system
• Power door lock
• Combination meter
• Light system
• Power source

Brakes

• Speed sensor
• ABS actuator
• Drum brake
• Brake caliper
• Brake pad
• Brake booster
• Brake master cylinder
• Parking brake lever
• Parking brake pedal
• Brake pedal
• Brake fluid

Charging

• Generator

Clutch

• Clutch unit
• Clutch release cylinder
• Clutch master cylinder
• Clutch pedal

Cooling

• Radiator
• Thermostat
• Water pump
• Coolan

Diagnostics

Emission control

• Three-way catalytic converter system
• Evaporative emission control system
• Positive crankcase ventilation system
• Parts layout and schematic drawing

Engine mechanical

• Exhaust system
• Cylinder block
• Engine unit
• Cylinder head
• Timing belt
• Idle speed
• Ignition timing
• Valve clearance

Ignition

• Crankshaft position sensor
• Camshaft position sensor
• Ignition coil

Lubrication

• Oil cooler
• Oil pump
• Oil and filter

Manual transmission

• Extension housing and transfer
• Front bearing retainer oil seal
• Counter gear and reverse
• Idler gear
• Output shaft
• Input shaft

Propeller shaft

• Spider bearing
• Propeller shaft

SFI

• Engine control module
• Accelerator pedal position sensor
• Heated oxygen sensor
• Knock sensor
• Vapor pressure sensor
• Engine coolant temperature sensor
• VSV for canister closed valve
• VSV for evaporative emission
• Fuel pump resistor
• Fuel pump relay
• Circuit opening relay
• Throttle body
• Fuel tank and line
• Injector
• Fuel pressure regulator
• Fuel pump

Starting

• Starter relay
• Starter

Steering

• Power steering gear
• Power steering vane pump
• Steering column
• Steering wheel
• Air control valve
• Power steering fluid
• Drive belt

Suspension and axle

• Stabilizer bar
• Leaf spring
• Shock absorber
• Differential carrier
• Differential oil seal
• Wheel hub bolt
• Axle shaft
• Shock absorber
• Tire and wheel

Transfer

• Oil seal
• Planetary gear
• Input shaft
• Rear output shaft
• Driven sprocket
• Oil pump body
• Transfer assembly
• Transfer unit

Wiring manual

• Relay locations
• Electrical wiring routing
• ABS
• Air conditioning
• Back–up light
• Cargo light
• Charging
• Cigarette lighter
• Clock
• Combination meter
• Cruise control
• Door lock control
• Electronically controlled transmission and a/t indicator
• Engine control
• Fog light
• Headlight
• Horn
• Ignition
• Illumination
• Integration control and panel
• Interior light
• Key reminder
• Light auto turn off
• Mirror heater
• Power outlet
• Power seat
• Power source
• Power window
• Radio and player
• Remote control mirror
• Seat belt warning
• SRS
• Starting
• Stop light
• Taillight
• Trailer towing
• Turn signal and hazard warning light
• TVIP
• Wiper and washer
• Wireless door lock control
• Ground point
• Power source
• Connector list
• Part number of connectors
• Overall electrical wiring diagram

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