Toyota Highlander Kluger since 2009, repair e-manual

Contents

Introduction

• How to use this information
• Identification information
• Repair instruction
• How to troubleshoot ecu controlled systems
• Terms

Preparation

Service specifications

DTC index

Maintenance

• Maintenance reminder light reset
• Outside vehicle
• Inside vehicle
• Engine
• Brake
• Chassis
• Body
• Tire pressure monitor systems

Cooling

• Cooling system
• Cooling fan system
• Coolant
• Water pump
• Thermostat
• Cooling fan motor
• Cooling fan ecu
• Cooling fan relay
• Radiator

Emission control

• Emission control system
• Canister
• Purge valve
• Fuel tank cap
• PCV valve

Engine mechanical

• Engine
• Drive belt
• Camshaft
• Cylinder head gasket
• Cylinder head
• Cylinder block
• Front crankshaft oil seal
• Rear crankshaft oil
• Engine assembly
• Engine unit

Exhaust

• Exhaust manifold
• Exhaust pipe

Fuel

• Fuel system
• Fuel injector
• Fuel pump
• Fuel pump resistor
• Fuel tank
• Fuel sender gauge

Ignition

• Ignition system
• Ignition coil and spark plug

Lubrication

• Lubrication system
• Oil and oil filter
• Oil pressure switch
• Oil pump
• Engine oil cooler

Starting

• Starting system
• Smart key system
• Starter
• Starter relay
• Starter cut relay
• ACC relay
• Ignition relay
• Engine switch
• Ignition switch

Engine control system

• SFI system
• Throttle body
• Vacuum switching valve
• Active control engine mount
• ECM
• Accelerator pedal rod
• Mass air flow meter
• VVT sensor
• Crankshaft position sensor
• Engine coolant temperature sensor
• Knock sensor
• Air fuel ratio sensor
• Heated oxygen sensor
• Integration relay
• Fuel pump relay
• Camshaft timing oil control valve

Emission applications

• Emission applications
• Abbreviations

Automatic transaxle

• Automatic transaxle (U760E)
• Automatic transaxle (U151E)
• Automatic transaxle (U151F)
• MF2A transfer
• Automatic transaxle system
• Automatic transaxle fluid
• Speed sensor
• Park / neutral position switch
• Transmission wire
• Valve body
• Air cooled oil cooler
• Shift lever
• Transmission control cable assembly
• Differential oil seal
• Automatic transaxle assembly
• Torque converter clutch and drive plate
• Automatic transaxle unit
• Oil pump
• Second brake piston
• Shift solenoid valve
• Differential case
• Forward clutch
• Direct clutch
• Underdrive planetary gear
• Underdrive clutch

Driveline-axles

• Axle system
• Front axle hub bolt
• Front axle hub
• Steering knuckle
• Rear axle hub bolt
• Rear axle hub
• Differential system
• Differential oil
• Differential mount cushion
• Rear differential carrier oil seal
• Rear differential side gear shaft oil seal
• Rear differential carrier assembly
• Drive shaft system
• Front drive shaft
• Rear drive shaft

Suspension

• Suspension system
• Front wheel alignment
• Rear wheel alignment
• Front shock absorber
• Front suspension member
• Front lower suspension arm
• Front lower ball joint
• Front stabilizer bar
• Rear shock absorber
• Rear suspension member
• Rear lower arm
• Rear strut rod
• Rear stabilizer bar

Tire and wheel

• Tire and wheel system
• Tire pressure warning system
• Tire pressure warning receiver
• Tire pressure warning valve and transmitter
• Tire pressure warning ecu
• Tire pressure warning reset switch

Brakes

• Brake control
• Vehicle stability control system
• Brake actuator
• Front speed sensor
• Rear speed sensor
• Yaw rate and acceleration sensor
• Steering angle sensor
• Skid control buzzer
• VSC off switch
• Brake pedal load sensing switch
• Downhill assist control switch
• Stop light control relay
• Brake system
• Brake fluid
• Brake pedal
• Brake master cylinder
• Ejector tube
• Vacuum switching valve
• Front brake
• Front brake flexible hose
• Rear brake
• Rear brake flexible hose
• Parking brake system
• Parking brake pedal
• Parking brake cable

Steering

• Power steering system
• Steering gear
• Power steering ECU
• Steering column
• Steering lock system
• Steering wheel

Body and frame

• Back door closer system
• Hood
• Front door
• Rear door
• Power back door warning buzzer
• Exterior
• Front bumper
• Rear bumper
• Radiator grille
• Name plate
• Rear spoiler
• Interior
• Roof headlining
• Fuel lid lock control
• Rear console box
• Sliding roof
• Sliding roof housing
• Sliding roof switch

Restraints

• Seat belt
• Supplemental restraint system
• Airbag system
• Steering pad
• Spiral cable

Heating and air conditioning

• Refrigerant
• Refrigerant line
• Front cooling unit
• Rear cooling unit
• Blower unit
• Front blower motor
• Rear blower motor
• Blower motor controller
• Air inlet control servo motor
• Air outlet control servo motor
• Compressor
• Condenser
• Ambient temperature sensor
• Evaporator temperature sensor
• Solar sensor
• Air conditioning panel
• Rear air conditioning panel
• Air conditioning amplifier

Accessories and equipment

• Audio and visual system
• Rear seat entertainment system
• Radio receiver
• Stereo component amplifier
• Speaker
• Radio antenna cord
• Amplifier antenna
• Steering pad switch
• CAN communication
• Cruise control
• Door lock
• Engine immobiliser
• Garage door opener
• Horn
• Instrument panel
• Meter
• Mirror
• Multiplex communication
• Theft deterrent

Lighting

• Lighting system
• Fog light
• Rear combination light
• License plate light
• High mounted stop light
• Personal light
• Room light
• Ignition key cylinder light
• Glove box light
• Vanity light
• Door mirror foot light
• Headlight dimmer switch
• Hazard warning switch
• Stop light switch
• Front door courtesy
• Rear door courtesy switch
• Back door courtesy
• Automatic light control sensor
• Turn signal flasher
• Taillight relay
• Fog light relay
• Door mirror foot light relay

Electrical

• Charging
• Generator
• Clock system
• Cigarette lighter
• Voltage inverter
• Inverter main switchinverter relay
• Power outlet socket
• Center power outlet socket
• Rear power outlet socket
• Electrical component locator
• Buzzers, relays and timers
• Circuit protection devices
• Control units
• Motors
• Sending units and sensors
• Solenoids and solenoid valves
• Switches
• Miscellaneous
• Connectors
• Grounds
• Component location graphics

Electrical wiring diagrams

• ABS, downhill assist control, hill-start assist control, TRAC, VSC
• Air conditioning
• Audio system
• Automatic glare-resistant ec mirror, compass
• Automatic light control, light auto turn off system
• Back door opener, door lock control, glass hatch opener
• Back-up light
• Charging
• Clock, multi display, parking assist
• Combination meter
• Cooling fan
• Cruise control
• Data link connector
• Electronically controlled transmission and A/T indicator
• Engine control
• Engine immobiliser, push-button start, steering lock, wireless door lock control, smart key system
• Engine immobiliser system
• EPS
• Front fog light
• Front window deicer
• Front wiper and washer
• Garage door opener
• Ground point
• Headlight
• Horn
• Ignition
• Illumination,taillight
• Interior light
• Key reminder
• Mirror heater
• Multiplex communication system
• Power back door
• Power outlet
• Power seat
• Power source
• Power window
• Rear window defogger
• Rear wiper and washer
• Remote control mirror
• Seat belt warning
• Seat heater
• Shift lock
• Sliding roof
• SRS
• Starting
• Stop light
• Theft deterrent
• Tire pressure warning system
• Trailer towing
• Turn signal and hazard warning ligh
• Wireless door lock control

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