Toyota Camry (XV20) 1996 thru 2001, repair e-manual

Content

Introduction

• How to use this manual
• Identification information
• Repair instructions
• Forall of vehicles
• How to troubleshoot ECU controlled systems
• Terms

Air conditioning

• Air conditioning control
• Drive belt
• Manifold gauge set
• Air conditioning unit
• Blower unit
• Compressor and magnetic clutch
• Receiver
• Condenser
• Heater radiator
• Expansion valve
• Blower motor
• Blower resistor
• Air outlet servomotor
• Pressure switch
• Heater main relay
• Magnetic clutch relay
• Cooling fan relay
• Condenser fan
• Drain engine coolant from radiator
• Air conditioning control
• Air conditioning amplifier

Automatic transaxle

• Service specifications
• Service date
• Torque specification
• General description
• Transaxle case
• Differential
• Second coast brake
• Oil pump
• Direct clutch
• Forward clutch
• Front planetary gear
• Second brake
• Rear planetary gear
• First and reverse brake
• Counter drive gear
• Valve body
• Drive pinion
• Manual shift lever
• Oil cooler
• Electrical diagrams

Engine mechanical

• General description
• Troubleshooting
• Preparation
• Repair procedures
• Engine assembly
• Timing belt
• Cylinder head
• Valve lash adjustment
• Cylinder block
• Piston and connecting rod
• Crankshaft
• Oil pump
• Oil pan
• Water pump
• Timing gear cover

Lubrication system

• General description
• Lubrication circuit
• Oil pressure check
• Oil filter
• Oil cooler

Cooling system

• General description
• Troubleshooting
• Radiator
• Water pump
• Thermostat
• Fan and fan clutch
• Engine coolant temperature sensor

Fuel system

• General description
• Troubleshooting
• Preparation
• Repair procedures
• Fuel delivery system
• Fuel pump
• Fuel filter
• Fuel pressure regulator
• Fuel injectors
• Fuel rail
• Cold start injector
• Cold start time switch
• Fuel tank
• Fuel gauge sending unit
• Fuel evaporative system

Ignition system

• General description
• Troubleshooting
• Spark plugs
• Ignition coils
• Distributor
• Igniter
• Ignition timing

Emission control system

• General description
• Troubleshooting
• Positive crankcase ventilation (PCV)
• Evaporative emission system
• Exhaust gas recirculation (EGR)
• Air injection system
• Three-way catalytic converter
• Oxygen sensors

Engine control system (EFI/ECM)

• General description
• Troubleshooting
• Preparation
• Component locations
• Wiring diagram
• Mass air flow sensor
• Throttle position sensor
• Coolant temperature sensor
• Camshaft position sensor
• Crankshaft position sensor
• Knock sensor
• Intake air temperature sensor
• ECM (Engine control module)
• Idle speed control system
• Fuel injection system
• Ignition control system
• Starting system
• DTC chart
• Problem symptom table
• Fail-safe chart
• Check and replacement procedure

Charging system

• General description
• Troubleshooting
• Alternator
• Charging circuit inspection

Starting system

• General description
• Troubleshooting
• Starter motor
• Starter relay
• Ignition switch
• Circuit inspection

Exhaust system

• General description
• Troubleshooting
• Exhaust manifold
• Exhaust pipes
• Gaskets and seals
• Muffler and tailpipe
• Heat insulators

Brake

• General description
• Troubleshooting
• Brake system inspection
• Brake fluid
• Brake lines and hoses
• Brake master cylinder
• Brake booster
• Brake pedal
• Parking brake
• Front brake
• Rear brake

Anti-lock brake system (ABS)

• General description
• Troubleshooting
• Hydraulic unit
• ABS actuator
• ABS ECU
• Speed sensors
• ABS warning light
• DTC check and clear
• Wiring diagrams
• Connector locations
• Fail-safe function

Suspension

• General description
• Front suspension
• Rear suspension

Steering

• General description
• Troubleshooting
• Steering wheel
• Steering column
• Tilt mechanism
• Power steering system
• Steering gear

Drive shaft / Axle

• Front drive shaft assembly
• Differential side gear
• CV joints
• Lubrication
• Rear axle (if applicable)

Body

• Body panel replacement
• Body dimensions
• Welding locations
• Rust protection
• Undercoating
• Sealing
• Glass replacement
• Exterior trim

Heating, ventilation and air conditioning (HVAC)

• General description
• Heater unit
• Air mix control
• Mode control
• Blower motor
• Blower resistor
• A/C compressor
• Evaporator
• Condenser
• Heater radiator
• Temperature sensors
• HVAC control panel
• Air outlet servomotor

Instruments and accessories

• Combination meter
• Clock
• Cigarette lighter
• Ashtray
• Multi-information display (if equipped)
• Switches
• Relay locations
• Fuse boxes
• Junction connectors
• Harness layout

Lighting

• Headlamps
• Fog lamps
• Turn signals
• Tail lamps
• Stop lamps
• Back-up lamps
• License plate lamps
• Interior lamps
• Dome and map lamps
• Door courtesy lamps
• Illumination control

SRS airbag system

• General description
• Troubleshooting
• Airbag module
• Seat belt pretensioners
• Airbag sensor assembly
• Airbag ECU
• DTC chart
• Wire harness inspection
• Fail-safe function

Power windows, door locks and mirrors

• Window regulators
• Window motors
• Window switches
• Power door locks
• Lock control relays
• Key cylinders
• Power mirrors
• Mirror switches

Wiper and washer system

• Front wiper motor
• Rear wiper motor (if equipped)
• Washer pump
• Washer hoses and jets
• Wiper switch
• Intermittent control

Theft deterrent system

• Engine immobilizer system
• Security indicator
• Door lock integration
• Alarm siren
• Wiring diagram
• Diagnostic procedure

Audio system

• Radio receiver
• CD player / CD changer
• Cassette deck (if equipped)
• Speakers
• Antenna system
• Amplifier (if equipped)
• Audio control switches (on steering wheel, if equipped)
• Wiring diagram

Cruise control system

• System description
• Troubleshooting
• Actuator
• Cruise ECU
• Switches
• Speed sensor
• Circuit inspection
• Wiring diagram

Navigation system (if equipped)

• Display unit
• Control ECU
• GPS antenna
• Touch screen input
• Voice guidance module
• Sensor integration
• Wiring diagram

Body electrical general

• Fuse and relay locations
• Connector configurations
• Ground points
• Junction blocks
• Wire color codes
• Terminal identification
• Harness routing

Appendices

• Standard torque values
• Recommended lubricants and fluids
• Maintenance intervals
• Special service tools (SST)
• Service specifications
• Glossary
• Index

Electrical wiring diagram system circuits

• ABS
• Auto antenna
• Power seat
• Automatic air conditioner
• Power source
• Automatic glare-resistant EC mirror
• Automatic light control
• Back-up light
• Charging
• Cigarette lighter
• Clock
• Combination meter
• Cruise control
• Door lock control
• Power window
• Radiator fan and condenser fan
• Radio and player
• Rear fog light
• Rear window defogger
• Remote control mirror
• Seat belt warning
• Seat heater
• Shift lock
• SRS
• Starting
• Double locking
• ECT and A/T indicator
• Stop light
• Engine control
• Taillight
• Engine immobiliser system
• Turn signal and hazard warning light
• Front fog light
• VSC
• Headlight
• Wiper and washer
• Headlight beam level control
• Wireless door lock control
• Headlight cleaner
• Horn
• Ignition
• Illumination
• Wireless door lock control
• Connector
• Key reminder
• Light auto turn off
• Mirror heater
• Moon roof
• Multiplex communication system

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