Toyota Allion Premia 2001 thru 2007, repair e-manual (in Russian)

Contents

Abbreviations and symbols

Identification

• Engine number and identification plate
• Model code decoding
• Engine specifications

Garage jack and lift legs mounting points

Operation manual

Maintenance and general check and adjustment procedures

Engine 1NZ-FE (1.5). Mechanical part

• Checking and adjusting valve clearances
• Engine assembly
• Timing chain
• Cylinder head
• Cylinder block

Engine 1ZZ-FE (1.8). Mechanical part

• Checking and adjusting valve clearances
• Engine assembly
• Timing chain
• Cylinder head
• Cylinder block

Engine 1AZ-FSE (2.0). Mechanical

• Checking and adjusting valve clearances
• Engine assembly
• Timing chain
• Cylinder head
• Cylinder block

VVT-i system

Engine - general repair procedures

• Cylinder head
• Cylinder block

Cooling system

• Coolant pump
• Thermostat
• Radiator
• Electric fan

Lubrication system

• Checking pressure oil
• Oil pump and oil pan
• Checking the oil pump

Fuel injection system (EFI)

• Description
• Precautions
• Diagnostic system
• Fuel system
• Air supply system
• Electronic control system
• Evaporative emission system
• DIS-4 ignition system

Direct fuel injection system

• Description
• Diagnostic system
• Fuel system
• Air supply system
• Electronic control system and reduction system toxicity
• DIS-4 ignition system

Starting system

• Starter
• Checking the starter relay

Charging system

• Precautions
• Checks on the car
• Generator

Automatic transmission

• Preliminary checks
• Checking and adjusting the engine start prohibition switch
• Automatic transmission diagnostics
• Self-diagnosis system
• Checking the electrical components of the control system
• Checking the mechanical systems of the gearbox
• Selector and key lock system ignition
• Replacing the drive shaft seals
• Replacing the gearbox output shaft seals
• Valve block
• Gearbox assembly
• Transfer case

Variator (CVT)

• General description
• General information
• Preliminary checks
• Diagnostics
• Self-diagnosis system
• Checking the electrical components of the control system
• Checking the mechanical systems
• Variator assembly

Cardan shaft

• Removal
• Check
• Installation

Rear axle (4WD)

• Front oil seal replacement
• Drive shaft oil seal replacement
• Removing and installing the axle
• Checking the flange runout

Drive shafts

• Front drive shafts
• Rear drive shafts (4WD)

Suspension

• Preliminary checks
• Checking and adjusting the front wheel alignment angles
• Checking and adjusting the rear wheel alignment angles
• Front suspension
• Rear suspension
• Hubs

Steering

• Preliminary checks
• Power steering pump
• Steering gear
• Steering column

Brake system

• Brake system bleeding
• Brake pedal
• Checking and adjusting the parking brake pedal
• Checking the brake shoe lining thickness
• Brake master cylinder
• Brake booster
• Front brakes
• Rear brakes
• Parking brake
• Anti-lock braking system (ABS)

Body

• Removing and installing holders (pistons)
• Removing and installing the front bumper
• Removing and installing the rear bumper
• Adjusting the hood
• Side doors
• Adjusting the trunk
• Removing and installing interior trim
• Windshield
• Rear window
• Windshield wipers
• Removing and installing the instrument panel

Air conditioning, heating and ventilation

• Safety precautions when working with refrigerant
• Evacuation, charging and checking the system
• Checking the amount of refrigerant

Security system

• Precautions for operation and repair work
• Connectors
• System diagnostics
• System components

Body electrical equipment

• General information
• Relays and fuses
• Instrument cluster
• Headlights and lighting
• Windscreen wipers and washers
• Electric window lifters
• Central locking
• Remote control central locking system
• Electric drive mirrors
• Seat belt reminder
• Windscreen wiper defroster
• Rear window defogger
• Horn
• Ignition switch
• Center console switch panel
• Audio system
• MultiVision system
• Rear view system
• Parking system

Electrical equipment diagrams

• Symbols used in electrical equipment diagrams
• Wire color codes
• Grounding points
• Electrical equipment diagrams (models from 12.2001)
• Charging system
• Engine and automatic transmission management system
• Electric fans
• Airbags and seat belt pretensioners
• Central locking.
• Electric windows
• Brake lights
• Key in ignition and headlight warning system
• Seat belt warning and tension release system
• Instrument cluster
• Audio system (models without navigation system)
• Audio system (models with navigation system) and rear view system
• Reversing lights
• Headlights (models with xenon headlights)
• Anti wiper de-icer
• Direction indicators and hazard warning lights
• Lighting
• Interior lights
• Air conditioning
• Air purifier
• Rear window defroster and mirror defroster
• Parking system
• Electrical equipment diagrams (additions for models from 12.2004)
• Power distribution
• Charging system
• Starting system
• Shift lock
• Engine and automatic transmission management system
• Electric fan drive
• Airbags and seat belt pretensioners
• Audio system (models without navigation systems)
• MULTIPLEX system
• Central locking
• Electric windows
• Rear window wiper and washer
• Electric mirrors
• Key-in-ignition and headlight warning system
• Seat belt warning and slackening system
• Instrument cluster
• Audio system (models with audio preparation)
• Ground circuit
• Audio system (models with navigation system) and rear view system
• Windshield wiper and washer (models without rain sensor)
• Windshield wiper and washer (models with rain sensor)
• Headlights (models with xenon headlights)
• Headlights (except models with xenon headlights)
• Wiper blade de-icer
• Horn
• Fog lights
• Brake lights
• Rear window defroster and mirror defroster
• Side lights
• Reversing lights
• Direction indicators and hazard warning lights
• Lighting
• Air conditioning
• Cigarette lighter
• Additional equipment socket

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