Toyota 7FB loader, repair e-manual

Content

General

• Exterior views
• Vehicle model
• Frame number
• How to use this manual
• SI units
• Operational tips
• Jack-up point
• Hoisting the vehicle
• Caution for towing
• Attentive points on SAS
• Circuit tester
• Standard bolt and nut tightening torque
• Bolt strength type identification method
• Precoat bolts
• High pressure hose fitting tightening torque
• Wire rope suspension angle list
• Safe load for each wire rope suspension angle
• Components weight
• recommended lubricant quantity and types
• Lubrication chart
• Periodic maintenance

Battery

• Battery compartment and required weight
• Service standards
• Troubleshooting
• Battery

Charger

• General
• On-vehicle charger
• Off-vehicle charger

Controller

• AC controller
• Specifications
• Component
• Controller
• Direction switch
• Accelerator potentiometer adjustment
• Brake switch adjustmet
• Material handling lever switch adjustment

Multi-display functions

• General
• Abbreviations indicated on plug-in analyzer multi-display
• Led display
• Plug-in analyzer (SST)
• Multi-screen, multi-display (option)

Electrical system troubleshooting

• General
• How to read troubleshooting charts
• SST setting method
• Traveling and material handling system troubleshooting
• Failure in concurrent traveling and material handling
• Steering system troubleshooting
• Multidisplay-mcs communication system troubleshooting
• SAS troubleshooting

Motor

• Drive motor
• Pump motor
• Power steering motor

Drive unit

• General
• Specifications
• Component
• Drive unit assy
• Differential case assy

Front axle

• General
• Specifications
• Component.
• Tires-wheels
• Front axle shaft axle hub
• Front axle bracket axle housing

Rear axle

• General
• Specifications
• Components
• Tires-wheels
• Rear axle
• Rear axle hub steering knuckle
• Rear axle cylinder
• Rear wheel alignment

Steering

• General
• Specifications
• Components
• Steering wheel-mast jacket
• Hydrostatic steering valve
• Relief pressure inspection- adjustment
• Power steering pump assy

Brake

• General
• Specifications
• Components
• Front brake
• Brake air bleeding
• Braking force inspection adjustment
• Brake master cylinder
• Parking brake inspection-adjustment
• Brake pedal inspection-adjustment

Body

• Components
• Seat stand assy
• Counterweight
• Driver's seat
• Fuse

Material handling system

• Hydraulic system diagram
• Components
• Return filter
• Suction filter
• Natural drop test
• Natural forword tilt test
• Oil leak test

MAST

• V MAST assy
• Chain
• Fork
• SV-FV-FSV MAST ASSY

Cylinder

• Lift cylinder rod shim adjustment
• Flow regulator valve (V-SV-FV-FSV)
• Front lift cylinder (FV-FV)
• TIlt cylinder

Oil pump

• General
• Specifications
• Components
• Test method

Oil control valve

• Vehicle wisas
• General
• Specifications
• Components
• Oil control valve assy
• Relief pressure adjustment
• Lift lock unlocking bolt
• Control valve lever assy
• Vehicle without SAS
• Oil control valve assy
• Relief pressure adjustment

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