Toyota 4Runner 1996 thru 2002, repair e-manual

Content

Introduction

• Repair instructions
• Lift and support locations
• Troubleshoot
• Terms and abbreviations

Maintenance

• Outside vehicle
• Inside vehicl
• Under hood
• Engine
• Brake
• Chassis

Preparation

Service specifications

Diagnostics

Engine mechanicale

• CO/HC inspection
• Compression
• Valve clearance
• Ignition timing
• Idle speed
• Timing belt
• Cylinder head
• Cylinder block
• Exhaust system

Emission control

• Emission control system
• Parts layout and schematic drawing
• PCV system
• EVAP system
• Catalytic converter system

SFI

• SFI system
• Fuel pump
• Fuel pressure regulator
• Injecto
• Fuel tank and line
• Mass air flow (MAF) meter
• Throttle body
• Sensors
• Engine control module
• Fuel cut RPM

Cooling

• Coolant
• Water pump
• Thermostat
• Radiator

Lubrication

• Oil and filter
• Oil pump
• Oil cooler

Ignition

• Ignition system
• Ignition coil
• Camshaft position sensor
• Crankshaft position sensor

Starting

• Starte
• Starter relay

Charging

• Charging system
• Generator

Automatic transmission

• Extension housing oil seal
• Sensor rotor
• Vehicle speed sensor
• ATF temperature sensor
• Park / neutral position (PNP) switch
• Vehicle body assembly
• Parking lock pawl
• Shift lock system
• Automatic transmission unit (A340E)
• Automatic transmission unit (A340F)
• Torque converter clutch and driveplate

Transfer case

• Transfer system
• Troubleshooting
• Transfer unit
• Transfer assembly
• Oil pump body
• Driven sprocket
• Rear output shaft
• Input shaft
• Planetary gear
• Oil seal
• One touch 2-4 selector system

Propeller shaft

• Troubleshooting
• Propellor shaft
• Spider bearing

Suspension and axle

• Troubleshooting
• Tire and wheel
• Front wheel alignment
• Front axle hub
• Front wheel hub bolt
• Front drive shaft
• Front differential rear oil seal
• Front differential carrier
• A.D.D. control system
• Front shock absorber
• Front upper suspension arm
• Front lower suspension arm
• Front upper ball joint
• Front lower ball joint
• Front stabilizer bar
• Rear axle shaft
• Rear wheel hub bolt
• Rear differential front oil seal
• Rear differential carrier
• Differential locking system
• Coil spring and rear shock absorber
• Rear lateral control rod
• Rear upper and lower control arm
• Rear stabilizer bar

Brakes

• Brake system
• Troubleshooting
• Brake fluid
• Brake pedal
• Parking brake lever
• Front brake pad
• Front brake caliper
• Rear drum brake
• Hydraulic brake booster
• Front speed sensor
• Rear speed sensor

Steering

• Steering system
• Troubleshooting
• Drive belt
• Power steering fluid
• Steering wheel
• Non-tilt steering column
• Tilt steering column
• Power steering vane pump
• Power steering gear

Supplemental restraint system

• SRS Airbag
• Steering wheel pad and spiral cable
• Front passenger airbag
• Airbag sensor
• Front airbag sensor
• Wire harness and connector

Body electrical

• Troubleshooting
• Power source
• Ignition switch and key unlock warning switch
• Headlight and tailight system
• Light system
• Wiper and washer system
• Comination meter
• Defogger system
• Power window control system
• Power door lock control system
• Theft deterrent system
• Wireless door lock control system
• Sliding roof system
• Power seat control system
• Power mirror control system
• Seat heater system
• Audio system
• Antenna
• Clock
• Garage door opener system
• Engine immobiliser system

Body mechanical

• Clip
• Bumper
• Hood
• Door
• Wiper and washer
• Body outside moulding
• Wheel arch moulding
• Windshield
• Sliding roof
• Instrument panel
• Roof headlining
• Side step
• Seat
• Seat belt
• Seat belt pretensioner

Air conditioning

• Evacuating
• Charging
• Location
• Troubleshooting
• Drive belt
• Manifold gauge set
• Refrigerant line
• Cooling unit
• Heater unit
• Rear heater unit
• Blower unit
• Compressor and magnetic clutch
• Receiver
• Condenser
• Water valve
• Blower motor
• Blower resistor
• Air inlet servomotor
• Air outlet servomotor
• Solar sensor
• Room temperature sensor
• Ambient temperature sensor
• Engine coolant temperature (ECT) sensor
• Pressure switch
• Heater main relay
• Rear heater relay
• Extra-hi relay
• Air conditioning control
• Heater control
• Rear heater control
• Rear blower switch

Wiring diagrams

• Relay locations
• Electrical wiring routing
• System circuits
• Ground point
• Power source
• Connector list
• Part number of connectors
• Overall electrical wiring diagram

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