TATA TL / Telcoline 1999 thru 2006, repair e-manual

Content

General

• Good workshop practices and safety precautions
• Chassis type designation
• Chassis numbering system
• Aggregate numbering system and location of serial number
• Technical specifications
• Fuel, lubricants and coolants
• Lubrication and Maintenance

Engine

• Technical specification
• Schematic circuits
• Special tools
• Preliminary inspection of engine
• Removal of engine from vehicle
• Engine dismantling procedure
• Tightening torques
• Repair data
• Inspection engine component
• Engine assembly procedure
• FIP timing setting procedure (MICO)
• Lucas DPC FIP (Euro II and Euro III) features and fault diagnosis
• FIP timing setting procedure (LUCAS)
• Turbocharger - features and trouble shooting
• catalytic convetor
• EGR system (for Euro III engines)
• Engine testing
• Engine trouble shooting

Clutch

• Mounting arrangement of clutch parts
• Preliminary inspection
• Clutch disc and pressure plate cross-sectional view
• Specifications
• Removal of clutch from vehicle
• Inspection of components
• Installation of clutch on vehicle
• Exploded view of clutch and brake control parts
• Removal of clutch actuation mechanism
• Clutch master cylinder
• Clutch slave cylinder
• Installation of clutch actuation mechanism
• Bleeding the clutch system
• Clutch pedal linkage adjustment

Gear box G-76

• Construction
• Technical Specifications
• Special tools list
• Removal of G-76 gear box from Vehicle
• Dismantling of gear box
• Disassembly
• Assembly of sub-assemblies
• Measurement of control dimensions
• Sub- assembly
• Assembly of gear box
• Assembly of gear shift linkage
• Installation of gear box on vehicle
• Troubleshooting

Transfer case

• Introduction
• Specifications
• Exploded view and part list
• Lubrication
• Trouble shooting
• Removal and Installation
• Special tool and tightening torque
• Disassembly, cleaning, inspection and assembly
• Electronic control unit and self diagnosis
• Electric shift assembly

Accelerator cable and idling adjuster cable

Suspension

• Constructional details
• Specifications
• Special tools
• Removal / dismantling procedure
• Inspection of componen
• Assembly / installation procedure
• Wheel alignment

Front axle 4x2

• Technical specifications
• Special tools
• Inspection of parts
• Assembly installation of parts

Front axle 4x4

• Front live axle assembly
• Automatic lock hub (divgi warner) model 1704 - 000 - 002
• Way lock free running hub

Rear axle

• Exploded view
• Specification and service data
• Special tools list
• Removal from vehicle
• Disassembly
• Cleaning and inspection
• Assembly
• Interpretation of tooth contact pattern
• Measuring axle end play
• Trouble shooting

Wheels and tyres

Propeller shaft

• Construction
• List of special tools and service data
• Removal from vehicle
• Disassembly
• Inspection
• Lubrication
• Assembly
• Installation on vehicle
• Trouble shooting

Brakes

• Schematic circuit of brake lines
• Specifications
• Tightening torques
• Front disc brakes
• Rear brakes
• Tandem master cylinder
• Bleeding the brake system
• Vacuum booster
• Console mounted parking brake
• Brake pedal height adjustment
• Load conscious pressure reducing valve
• Trouble shooting

Power steering

• Steering wheel and column mounting - exploded view
• Removal of steering column
• Steering gear box exploded view
• Design of steering gear box
• Oil filling and air bleeding
• Special tools
• Removal of steering gear box from the vehicle
• Dismantling of steering gear box
• Checking steering gear box parts
• Tightening torque
• Assembly of steering gear box and functional testing
• Vane pump
• Sectional view of vane pump
• Power steering oil tank
• Faults and remedies

Fuel system

Exhaust system

Radiator

Electrical

• Technical specifications
• Circuit diagram symbols
• Wire colour coding
• Alternator
• Starter motor
• Switches, lamps and other components
• Control units
• Central locking system
• Electronic control unit – trouble shooting for 4X4 operation
• Windshield wiping and washing system
• Additional fitments
• General trouble shooting guidelines
• Wiring diagrams – locations, connection, routing, circuit diagrams

Cabin and load body

• Technical specifications
• Door padding
• Door
• Window glass/ window winding regulator
• Door mirror
• Bonnet
• Bumper
• Seats
• Seat belt
• Console
• Dash board
• Front grill
• Trims

Heating, ventilation and airconditioning

• Specifications and schematic layout of HVAC
• Basic components of AC system
• HVAC controls panel
• Magnetic clutch
• Vacuum switching valve
• Dual Pressure switch and Thermo amplifier
• evaporator
• Components of blower motor
• Condenser and compressor clutch
• Receiver dryer and refrigerant pipe lines
• Safety features and specification/quantity of refrigerant and compressor oil
• A/C check up points
• Refrigerant (R134a)
• Compressor oil
• Service tools and gas leak detector
• AC inspection
• AC charging
• Trouble shooting
• AC performance check-up procedure

Product improvements

Customers reviews