Suzuki Jimny SN413 / SN415D 1998 thru 2004, repair e-manual

Content

Important

Foreword

General information

• How to use this manual
• Precautions
• Identification information
• Warning, caution and information labels
• Vehicle lifting points
• Abbreviations may be used in this manual
• Fasteners information

Maintenance and lubrication

• Maintenance schedule
• Maintenance service
• Recommended fluids and lubricants

Engine

• General information
• Engine diagnosis

Engine mechanical

• Diagnosis information and procedure
• Repair instructions
• Required service material
• Tightening torque specifications
• Special tools

Engine cooling

• General description
• Diagnosis
• Maintenance
• On-vehicle service
• Tightening torque specifications
• Required service materials

Engine and emission control system

• General description
• On-vehicle service
• Tightening torque specification
• Special tools

Cranking system

• General description
• Diagnosis
• On-vehicle service
• Tightening torque specification

Exhaust system

• General description
• Maintenance
• On-vehicle service
• Tightening torque specification

Manual transmission

• General description
• On-vehicle service
• Unit repair overhaul
• Tightening torque specifications
• Required service materials
• Special tools

Clutch

• General description
• Diagnosis
• On-vehicle service
• Unit repair
• Tightening torque specifications
• Required service materials
• Special tools

Body electrical system

• Diagnosis
• On-vehicle service

Air conditioning

• General description
• Diagnosis
• Electronical diagnosis
• Refrigerant recovery, evacuating and charging
• On-vehicle service
• Tightening torque specification
• Required service materials
• Special tools

Steering, suspension, wheels and tires

• Diagnosis
• Front end alignment
• Steering gear box and linkage
• Power steering system (if equipped)
• Steering wheel, column and shaft
• Front suspension
• Rear suspension
• Wheels and tires

Propeller shaft

• General description
• Diagnosis
• On-vehicle service
• Tightening torque specification
• Required service materials
• Special tools

Brakes system

• General description
• Diagnosis
• Check and adjustment
• On-vehicle service
• Master cylinder
• LSPV (load sensing proportioning valve)
• Brake booster
• Tightening torque specifications
• Required service material
• Special tool

Anti-lock brake system (ABS)

• General description
• Diagnosis
• On-vehicle service
• Tightening torque specifications
• Special tools

Heater and ventilation

• General description
• Diagnosis
• On-vehicle service

Engine fuel

• General description
• On-vehicle service
• Tightening torque specification
• Special tool

Ignition system

• General description
• Diagnosis
• On-vehicle service
• Tightening torque specification
• Special tools

Charging system

• General description
• Diagnosis
• On-vehicle service
• Unit repair overhaul
• Specifications
• Tightening torque specifications

Automatic transmission (4 A/T)

• General description
• Diagnosis
• On-vehicle service
• Unit repair overhaul
• Special tool
• Tightening torque specifications
• Required service material

Transfer

• General description
• Diagnosis
• On-vehicle service
• Unit repair overhaul
• Special tool
• Tightening torque specifications
• Required service material

Differential

• General description
• Diagnosis
• On-vehicle service
• Unit repair
• Tightening torque specifications
• Required service materials
• Special tools

Body electrical system

• Diagnosis
• On-vehicle service

Immobilizer control system

• General description
• Diagnosis
• On-vehicle service
• How to register ignition key
• Procedure after immobilizer control
• Module replacement
• Procedure after ECM replacement
• Special tools

Body service

• Glass and windows
• Body structure
• Instrumentation and driver information
• Seats
• Paint and coatings
• Security and locks
• Exterior and interior trim
• Tightening torque
• Specification

Restraint system

• General description
• Diagnosis
• On-vehicle service
• Tightening torque specifications

Air bag system

• General description
• Diagnosis
• On-vehicle service
• Air bag (inflator) module and seat belt pretensioner disposal
• Tightening torque specifications
• Special tools

Electrical system

• General description
• Connector layout diagram
• Ground (earth) point
• Power supply diagram
• System circuit diagram
• Connector list

System circuit diagram

• Charging system
• Ignition system
• Engine control system
• Immobilizer control system
• 4A/T control system
• 4WD control system
• Cooling system
• Wiper and washer
• Rear defogger
• Power window
• Power door lock
• Remote controlled mirror
• Combination meter
• Head light
• Position, tail and license plate light
• Illumination light
• Interior light
• Turn signal and hazard warning light
• Brake light
• Back-up light
• Front fog light
• Rear fog light
• Headlight beam leveling system
• Heater and air conditioner
• Seat heater
• Radio / cigar lighter
• Clock
• Warning buzzer
• Anti-lock brake system
• Air bag control system

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