Suzuki Escudo / Suzuki Vitara / Mazda Levante / Geo Tracker 1988 thru 1998, repair e-manual (in Russian)

Contents

Identification

• Frame number and identification plate
• Engine number
• Gearbox identification
• Technical characteristics of engines installed in Suzuki Escudo / Suzuki Vitara models

Abbreviations

Owner's manual

• Door locks
• Odometer and trip meter
• Tachometer
• Fuel gauge
• Coolant temperature gauge
• Instrument cluster indicators and warning lights
• Power windows
• Lock side window (three-door models)
• Light signaling on the car
• Flare
• Hood and tailgate
• Filler flap
• Windscreen wiper and washer switch
• Mirror control
• Seat adjustment
• Increasing trunk volume
• Seat belts
• Heater and air conditioning control
• Anti-lock braking system
• Driving a car with automatic transmission
• Driving a car with manual transmission
• Features of the transmission and general recommendations for choosing driving modes
• Tips for driving in different conditions
• Towing a car
• Starting the engine
• Engine malfunctions while driving
• Jack
• Jacking the car
• Changing a wheel
• Checking the pressure and condition of the tires
• Changing tires
• Features of using aluminum wheels
• Replacing wheel disks
• Brake pad wear indicators
• Catalytic converter and exhaust system
• Checking and replacing fusible links and fuses
• Replacing lamps

Maintenance and general check and adjustment procedures

• Service intervals
• Precautions when working with oils
• Engine G16A
• J20A engine
• H20A engine
• Checking battery condition
• Checking high-voltage wires
• Checking spark plugs
• Checking clutch and brake fluid levels
• Checking and replacing manual transmission oil
• Checking automatic transmission fluid
• Replacing automatic transmission fluid
• Replacing automatic transmission filter
• Checking transfer case oil
• Replacing transfer case oil
• Checking and replacing rear axle gearbox oil
• Checking and replacing front axle gearbox oil
• Checking power steering fluid level
• Installation points jack

Engine G16A. Mechanical part

• Checking and adjusting valve clearances
• Distributor removal and installation
• Exhaust manifold
• Cylinder head cover
• Throttle body and intake manifold
• Timing belt
• Rock arm shaft assembly
• Cylinder head
• Cylinder-piston group
• Checking the condition of the piston and connecting rod
• Engine removal and installation
• Crankshaft
• Rear oil seal
• Flywheel

J20A engine. Mechanical part

• Timing chain
• Removal
• Installation

Engine H20A. Mechanical

• Intake manifold
• Exhaust manifold
• Exhaust tract
• Timing chains
• Oil pump
• Camshafts
• Cylinder head
• Cylinder-piston group
• Crankshaft and cylinder block
• Flywheel
• Cylinder block

Cooling system

• Cooling system (G16A)
• Cooling system (J20A)
• Cooling system (H20A)

System lubricants

• Oil pan (C16A)

Oil pump (C164)

Exhaust system (C16A)

EPI fuel injection system

• Fuel supply system
• Air supply system
• Electronic control system
• Diagnostic system

Fuel system

• General description
• On-vehicle inspection
• Fuel pump
• Fuel hoses
• Fuel filler cap
• Fuel tank
• Fuel filter

Carburetor

• General description
• Description of individual systems and devices of the carburetor
• Removing and installing the carburetor
• Repair of parts and assemblies of the carburetor
• Checks and adjustments on the car

Toxicity reduction systems

• Crankcase ventilation system
• Throttle damper
• Air intake switching system
• Fuel vapor recovery system
• Fuel supply shut-off system
• Exhaust gas recirculation system (EGR)

Ignition system

• Ignition system (G16A CBR, CFI)
• Ignition system (G16A MFI
• Ignition system (J20A)
• Ignition system (H20A)

Starting system

• Starter (with planetary gear)
• Starter (without gear)

Charging system

• Engine G16A
• Engine H20A

Clutch

• Bleeding the clutch hydraulic drive (models since 1994)
• Checking and adjusting the clutch pedal travel
• Switch on the pedal clutch (pre-1994 models)
• Clutch cable (pre-1994 models)
• Clutch master cylinder (since 1994 models)
• Clutch slave cylinder (since 1994 models)
• Clutch (pre-1994 models)
• Clutch (since 1994 models)

Manual Transmission

• Gear shift mechanism
• Transmission electrical components
• Replacing the speedometer drive pinion
• Removing and Installing the transmission assembly
• Disassembling and assembling the еransmission gearbox

Automatic gearbox

• General information
• Preliminary checks
• Removing and installing the gearbox control cable
• Gearbox diagnostics
• Self-diagnosis system (models since 1990)
• Septum and ignition key locking system
• Checking the mechanical systems of the gearbox
• Filter replacement
• Checking the torque converter
• Removing and installing the gearbox assembly

Transfer case

Cardan shaft

Drive shafts

Front axle gearbox

Rear axle gearbox

Suspension

• Preliminary checks
• Checking and adjusting the front wheel alignment angles
• Front suspension
• Rear suspension

Steering

• Checking the steering wheel play
• Checking the steering wheel effort
• Steering column
• Steering gear
• Idler arm
• Steering rods
• Power steering pump

Brake system

• Checking and adjusting the brake pedal
• Bleeding the brake system
• Brake master cylinder
• Brake booster
• Front brakes
• Rear drum brakes
• Parking brake
• Anti-lock brake system

Body

• Bumper
• Hood
• Doors
• Glass
• Instrument panel
• Roll bars
• Body dimensions

Air conditioning, heating and ventilation

• Safety precautions when working with refrigerant
• Using the unit pressure gauges
• Replacing pipeline components
• Checking the amount of refrigerant
• Checking the expansion valve

Airbag system

• System components
• System diagnostics
• Removal and installation

Body electrical equipment

• Precautions
• Fuses
• Switches
• Instrument cluster
• Headlights and lighting
• Windscreen wipers and washers
• Rear window defroster
• Power windows and door locks
• Remote lock
• Electric mirrors
• Electric sunroof

Wiring diagrams

Customers reviews