Suzuki outboard motor DF25 / DF30, repair e-manual
About the manual
Engine type: Suzuki DF25 / DF30
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Boat motor design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Suzuki DF25 / DF30
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Boat motor design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General information
- Warning / caution / note
- General precautions
- Identification number location
- Fuel and oil
- Engine break-in
- Propellers
- Specifications
- Service data
- Tightening torque
- Special tools
- Materials required
Periodic maintenance
- Periodic maintenance schedule
- Maintenance and tune-up procedures
- Oil pressure
- Cylinder compression
Engine control system
- Ignition system
- Testing ignition system
- Caution systems
- Removal / installation
Engine electrical
- Battery charging system
- Electric starter system
Fuel system
- Precaution on fuel system service
- Fuel line
- Carburetors
- Throttle control
- Fuel pump
- Fuel tank
- Operation
Power unit
- Power unit
- Timing chain / tensioner
- Cylinder head assembly
- Cylinder / crankshaft / piston
- Thermostat
- Operation
Recoil starter
Mid unit
- Engine side cover
- Tiller handle / handle bracket
- Gas assisted tilt cylinder
- Driveshaft housing and oil pan
- Swivel bracket, steering bracket and clamp
- Bracket
Power trim and tilt
- System wiring diagram
- Service procedure
- Power trim and tilt unit
- PTT motor relay
- PTT switch
- Operation
Lower unit
- Removal and disassembly
- Pinion bearing
- Inspection
- Trim tab
- Lower unit gears-shimming and adjustment
Wire / hose routing
- Wiring diagram
- Wire routing
- Fuel / water hose routing
DF25 / 30 “K3” (2003) model
- Specifications
- Service data
- Engine control and electrical
- Wire routing