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Subaru Impreza 2002 thru 2005, repair e-manual

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Publisher: © "Motorist"
ISBN: 978-225-591-458-7
Number of pages: 6729
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Subaru
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-225-591-458-7
Number of pages: 6729
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • Foreword
  • How to use this manual
  • Specifications
  • Precaution
  • Note
  • Identification
  • Recommended materials
  • Pre-delivery inspection

Periodic maintenance services

  • General description
  • Schedule
  • Engine oil
  • Engine oil filter
  • Spark plugs
  • Drive belt(s)
  • Camshaft drive
  • Fuel line
  • Fuel filter
  • Air cleaner element
  • Cooling system
  • Coolant
  • Idle mixture
  • Clutch system
  • Transmission oil
  • ATF
  • Front and rear differential oil
  • Brake line
  • Brake fluid
  • Disc brake pads and discs
  • Brake linings and drums
  • Suspension
  • Wheel bearing
  • Axle boots and joints
  • Steering system
  • Supplemental restraint system

Fuel injection

  • General description
  • Throttle body
  • Intake manifold
  • Engine coolant temperature sensor
  • Crankshaft position sensor
  • Camshaft position sensor
  • Knock sensor
  • Throttle position sensor
  • Intake air temperature and pressure sensor
  • Atmospheric pressure sensor
  • Idle air control solenoid valve
  • Air assist injector solenoid valve
  • Fuel injector
  • Front oxygen (a/f) sensor
  • Rear oxygen sensor
  • Engine control module
  • Main relay
  • Fuel pump relay
  • Fuel
  • Fuel tank
  • Fuel filler pipe
  • Fuel pump
  • Fuel level sensor
  • Fuel sub level sensor
  • Fuel filter
  • Fuel cut valve
  • Fuel damper valve
  • Fuel delivery, return and evaporation lines
  • Fuel system trouble in general

Emission control

  • General description
  • Front catalytic converter
  • Rear catalytic converter
  • Canister
  • Purge control solenoid valve
  • Two-way valve

Intake

  • General description
  • Air cleaner element
  • Air cleaner case
  • Air intake duct
  • Resonator chamber

Mechanical

  • General description
  • Compression
  • Idle speed
  • Ignition timing
  • Intake manifold vacuum.
  • Engine oil pressure
  • Fuel pressure
  • Valve clearance
  • Engine assembly
  • Engine mounting
  • Preparation for overhaul
  • V-belt
  • Crankshaft pulley
  • Belt cover
  • Timing belt assembly.
  • Camshaft sprocket
  • Crankshaft sprocket
  • Valve rocker assembly
  • Camshaft
  • Cylinder head assembly
  • Cylinder block
  • Engine trouble in general
  • Engine noise

Exhaust

  • General description
  • Front exhaust pipe
  • Center exhaust pipe
  • Rear exhaust pipe
  • Muffler

Cooling

  • General description
  • Radiator main fan system
  • Radiator sub fan system
  • Engine coolant
  • Water pump
  • Thermostat
  • Radiator
  • Radiator cap
  • Radiator main fan and fan motor
  • Radiator sub fan and fan motor
  • Reservoir tank
  • Coolant filler tank
  • Engine cooling system trouble in general

Lubrication

  • General description
  • Oil pressure system
  • Engine oil
  • Oil pump
  • Oil pan and strainer
  • Oil pressure switch
  • Engine oil cooler
  • Engine oil filter
  • Engine lubrication system trouble in general

Speed control systems

  • General description
  • Accelerator pedal
  • Accelerator control cable

Ignition

  • General description
  • Spark plug
  • Ignition coil and ignitor assembly
  • Spark plug cord

Starting / charging systems

  • General description
  • Starter
  • Generator
  • Battery

Engine

  • Basic diagnostic procedure
  • Check list for interview
  • General description
  • Electrical components location
  • Engine control module (ECM) I/O signal
  • Engine condition data
  • Transmission control module (TCM) I/O signal
  • Data link connector
  • OBD-II general scan tool
  • Subaru select monitor
  • Read diagnostic trouble code (DTC)
  • Inspection mode
  • Drive cycle
  • Clear memory mode
  • Compulsory valve operation check mode
  • Engine malfunction indicator lamp (MIL)
  • Diagnostics for engine starting failure
  • List of diagnostic trouble code (DTC)
  • Diagnostic procedure with diagnostic trouble code (DTC)
  • General diagnostic table

Fuel injection

  • General description
  • Throttle body
  • Intake manifold
  • Engine coolant temperature sensor
  • Crankshaft position sensor
  • Camshaft position sensor
  • Knock sensor
  • Throttle position sensor
  • Intake air temperature and pressure sensor
  • Idle air control solenoid valve
  • Fuel injector
  • Oxygen sensor
  • Engine control module
  • Main relay
  • Fuel pump relay
  • Fuel
  • Fuel tank
  • Fuel filler pipe
  • Fuel pump
  • Fuel level sensor
  • Fuel sub level sensor
  • Fuel filter
  • Fuel cut valve
  • Fuel damper valve
  • Fuel delivery, return and evaporation lines
  • Fuel system trouble in general

Emission control

  • General description
  • Front catalytic converter
  • Rear catalytic converter.
  • Canister
  • Purge control solenoid valve
  • Two-way valve

Exhaust

  • General description
  • Front exhaust pipe
  • Center exhaust pipe
  • Rear exhaust pipe
  • Muffler

Ignition

  • General description
  • Spark plug
  • Ignition coil and ignitor assembly
  • Spark plug cord

Engine

  • Basic diagnostic procedure
  • Check list for interview
  • General description
  • Electrical components location
  • Engine control module (ECM) I/O signal
  • Subaru select monitor
  • Read diagnostic trouble code (DTC)
  • Inspection mode
  • Clear memory mode
  • Compulsory valve operation check mode
  • Engine malfunction indicator lamp (MIL)
  • Diagnostics for engine starting failure
  • List of diagnostic trouble code (DTC)
  • Diagnostic procedure with diagnostic trouble code (DTC)
  • General diagnostic table

Control systems

  • General description
  • Select lever
  • Select cable
  • MT gear shift lever
  • MT drive select lever
  • Drive select cable
  • General diagnostic

Automatic transmission

  • General description
  • Automatic transmission fluid
  • Differential gear oil
  • Road test
  • Stall test
  • Time lag test
  • Line pressure test
  • Transfer clutch pressure test
  • Automatic transmission assembly
  • Transmission mounting system
  • Extension case oil seal
  • Inhibitor switch
  • Front vehicle speed sensor
  • Rear vehicle speed sensor
  • Torque converter turbine speed sensor
  • Control valve body
  • Shift solenoids, duty solenoids and atf temperature sensor
  • Atf filter
  • Transmission control module (TCM)
  • ATF cooler pipe and hose
  • Basic diagnostic procedure
  • Check list for interview
  • Electrical components location
  • Transmission control module (TCM) I/O signal
  • Subaru select monitor
  • Read diagnostic trouble code (DTC)
  • Inspection mode
  • Clear memory mode
  • Power indicator light display
  • List of diagnostic trouble code (DTC)
  • Diagnostic procedure for power indicator light
  • Diagnostic procedure for select monitor communication
  • Diagnostic procedure with diagnostic trouble code (DTC)
  • Diagnostic procedure for no-diagnostic trouble code (DTC)
  • Symptom related diagnostic

Manual transmission and differential

  • General description
  • Transmission gear oil
  • Manual transmission assembly
  • Transmission mounting system
  • Oil seal
  • Switches and harness
  • Vehicle speed sensor
  • Preparation for overhaul
  • Transfer case and extension case assembly
  • Transfer drive gear
  • Transfer driven gear
  • Center differential
  • Reverse check sleeve
  • Transmission case
  • Main shaft assembly for single-range
  • Main shaft assembly for dual-range
  • nput shaft assembly
  • Drive pinion shaft assembly
  • Front differential assembly
  • Speedometer gear
  • Reverse idler gear
  • Shifter fork and rod
  • Counter gear
  • General diagnostic

Clutch system

  • General description
  • Clutch disc and cover
  • Flywheel
  • Release bearing and lever
  • Operating cylinder
  • Master cylinder
  • Clutch pipe and hose
  • Clutch fluid
  • Clutch fluid air bleeding
  • Clutch pedal
  • Clutch cable
  • Clutch switch
  • General diagnostic table

Front suspension

  • General description
  • Wheel alignment
  • Front transverse link
  • Front ball joint
  • Front strut
  • Front stabilizer
  • Front crossmember
  • Sub frame
  • General diagnostic table

Rear suspension

  • General description
  • Wheel alignment
  • Rear stabilizer
  • Rear trailing link
  • Rear strut
  • Lateral link
  • Rear crossmember
  • General diagnostic table

Wheel and tire system

  • General description
  • Tire
  • Steel wheel
  • Aluminum wheel
  • Wheel balancing
  • “T-type” tire
  • Full wheel cap
  • General diagnostics table

Differentials

  • General description
  • Differential gear oil
  • Front differential
  • Rear differential for T-type
  • Rear differential for VA-type
  • Rear differential front oil seal
  • Rear differential side oil seal
  • Rear differential member
  • General diagnostic table

Transfer case

  • General description
  • Transfer case and extension for MT
  • Transfer clutch and extension for AT
  • Oil seal
  • Transfer drive gear (MT)
  • Transfer driven gear (MT)
  • Reduction drive gear without VTD
  • Reduction drive gear with VTD
  • Reduction driven gear without VTD
  • Reduction driven gear with VTD
  • Center differential
  • Transfer clutch pressure test
  • Transfer duty solenoid and valve body

Drive shaft system

  • General description
  • Propeller shaft
  • Front axle
  • Rear axle
  • Front drive shaft
  • Rear drive shaft
  • General diagnostic table

ABS

  • General description
  • ABS control module and hydraulic control unit (ABSCM and H/U)
  • ABS sequence control
  • Front ABS sensor
  • Rear ABS sensor
  • Front tone wheel
  • Rear tone wheel
  • G sensor
  • Basic diagnostic procedure
  • Check list for interview
  • General description
  • Electrical components location
  • Control module I/O signal
  • Subaru select monitor
  • Read diagnostic trouble code (DTC)
  • Inspection mode
  • Clear memory mode
  • ABS warning light illumination pattern
  • List of diagnostics trouble code (DTC)
  • Diagnostics chart with diagnosis connector
  • Diagnostics chart with subaru select monitor
  • General diagnostics table

Brake

  • General description
  • Front brake pad
  • Front disc rotor
  • Front disc brake assembly
  • Rear brake pad
  • Rear disc rotor
  • Rear disc brake assembly
  • Rear drum brake shoe
  • Rear drum brake drum
  • Rear drum brake assembly
  • Master cylinder
  • Brake booster
  • Proportioning valve
  • Brake fluid
  • Air bleeding
  • Brake hose
  • Brake pipe
  • Hill holder
  • Brake pedal
  • Stop light switch
  • General diagnostics

Parking brake

  • General description
  • Parking brake lever
  • Parking brake cable
  • Parking brake assembly (rear disc brake)
  • General diagnostic table

Power assisted system

  • General description
  • Steering wheel
  • Universal joint
  • Tilt steering column
  • Steering gearbox
  • Pipe assembly
  • Oil pump
  • Reservoir tank
  • Power steering fluid
  • General diagnostic table

HVAC system

  • General description
  • Refrigerant pressure with manifold gauge set
  • Refrigerant recovery procedure
  • Refrigerant charging procedure
  • Refrigerant leak check
  • Compressor oil
  • Blower motor unit assembly
  • Power transistor (auto A/C model)
  • Blower resistor (manual A/C model)
  • Heater core
  • Control unit
  • Compressor
  • Condenser
  • Heater and cooling unit
  • Evaporator
  • Hose and tube
  • Relay and fuse
  • Pressure switch (dual switch)
  • Ambient sensor (auto A/C model)
  • Sun-load sensor (auto A/C model)
  • Air vent grille
  • Heater duct
  • Heater vent duct.
  • General diagnostics

Airbag system

  • General description
  • Airbag connector
  • Inspection locations after a collision
  • Driver's airbag module
  • Passenger's airbag module
  • Side airbag module
  • Airbag control module
  • Side airbag sensor
  • Roll connector
  • Front sub sensor
  • Disposal of airbag module (deploying while installed in vehicle)
  • Disposal of airbag module (deploying after removal from vehicle)

Seat belt system

  • General description
  • Inspection locations after a collision
  • Front seat belt
  • Rear seat belt
  • Disposal of pretensioner

Lighting system

  • General description
  • Headlight and tail light system
  • Front fog light system
  • Rear fog light system
  • Turn signal and hazard light system
  • Back-up light system
  • Stop light system
  • Interior light system
  • Headlight beam leveler system
  • Combination switch (light)
  • Headlight assembly
  • Headlight bulb
  • Front turn signal light bulb
  • Clearance/parking light bulb
  • Front fog light assembly
  • Front fog light bulb
  • Rear combination light assembly
  • Brake/tail light bulb
  • Back-up light bulb
  • Rear turn signal light bulb
  • Rear fog light bulb
  • License plate light
  • High-mounted stop light
  • Side turn signal light
  • Spot light
  • Room light
  • Luggage room light
  • Trunk room light
  • Glove box light

Wiper and washer systems

  • General description
  • Wiper and washer system
  • Combination switch (wiper)
  • Wiper blade
  • Washer tank and motor
  • Front wiper arm
  • Front wiper motor and link
  • Front washer nozzle
  • Rear wiper arm
  • Rear wiper motor
  • Rear washer
  • Wiper control relay

Entertainment

  • General description
  • Radio system
  • Cigarette lighter system
  • Radio body
  • Front speaker
  • Tweeter
  • Rear speaker
  • Antenna
  • Antenna amplifier
  • Noise suppressor
  • Cigarette lighter

Communication system

  • General description
  • Horn system
  • Horn
  • Horn switch

Body structure

  • General description
  • Datum points
  • Datum dimensions

Instrumentation

  • General description
  • Combination meter system
  • Combination meter assembly
  • Speedometer
  • Tachometer
  • Fuel gauge
  • Water temperature gauge
  • Ambient sensor

Security and locks

  • General description
  • Door lock control system
  • Keyless entry system
  • Front inner remote
  • Front outer handle
  • Front door latch assembly
  • Front door lock actuator
  • Rear inner remote
  • Rear outer handle
  • Rear door latch assembly
  • Rear door lock actuator
  • Rear gate outer handle
  • Rear gate latch assembly
  • Rear gate latch lock actuator
  • Trunk lid lock assembly
  • Front hood lock assembly
  • Remote openers
  • Ignition key lock
  • Key lock cylinders
  • Immobilizer control module
  • Immobilizer antenna
  • Keyless entry control module
  • Keyless transmitter

Immobilizer

  • Basic diagnostic procedure
  • General description
  • Electrical components location
  • Immobilizer control module I/O signal
  • Subaru select monitor
  • Read diagnostic trouble code (DTC)
  • Clear memory mode
  • Diagnostics chart for immobilizer indicator light
  • List of diagnostic trouble code (DTC)
  • Diagnostics chart with diagnostic trouble code

Exterior / interior trim

  • General description
  • Front grille
  • Hood grille
  • Front under cover
  • Front bumper
  • Rear bumper
  • Mud guard
  • Cowl panel
  • Roof spoiler
  • Rear spoiler
  • Side sill spoiler
  • Front door trim
  • Rear door trim
  • Glove box
  • Roof rail
  • Console box
  • Instrument panel assembly
  • Upper inner trim
  • Lower inner trim
  • Rear quarter trim
  • Sun visor
  • Roof trim
  • Rear gate trim
  • Rear shelf trim
  • Trunk trim
  • Floor mat
  • Luggage floor mat
  • Trunk room mat

Cruise control system

  • General description
  • Actuator
  • Cruise control module
  • Cruise control main switch
  • Cruise control command switch
  • Stop and brake switch
  • Clutch switch
  • Inhibitor switch

Wiring system

  • Basic diagnostics procedure
  • Working precautions
  • Super multiple junction (SMJ)
  • Power supply routing
  • Ground distribution
  • Airbag system
  • Air conditioning system
  • Anti-lock brake system
  • A/T control system
  • Audio system
  • Charging system
  • Combination meter
  • Cruise control system
  • Door lock system
  • Engine coolant temperature gauge system
  • Engine electrical system
  • Fuel gauge system
  • Full-time dual-range system
  • Front accessory power supply system
  • Headlight beam leveler system
  • Horn system
  • Immobilizer system
  • Keyless entry system
  • Back-up light system
  • Clearance light and illumination light system
  • Front fog light system
  • Headlight system
  • In compartment light system
  • Stop light system
  • Turn signal light and hazard light system
  • Oil pressure warning light system
  • Outside temperature display system
  • Parking brake and brake fluid level warning system
  • Power window system
  • Radiator fan system
  • Rear fog light system
  • Rear window defogger system
  • Remote controlled rearview mirror system
  • Seat belt warning system
  • Starter system
  • Sunroof system
  • Wiper and washer system (front)
  • Wiper and washer system (rear)
  • Overall systems
  • Front wiring harness
  • Bulkhead wiring harness (in engine room)
  • Bulkhead wiring harness (in compartment)
  • Engine wiring harness and transmission cord
  • Instrument panel wiring harness
  • Rear wiring harness, bulkhead wiring harness, roof cord and fuel tank cord
  • Door cord
  • Rear wiring harness and trunk lid cord
  • Rear wiring harness and rear gate cord

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