Scania 94 / 114 / 124 / 144 with engines of 9 / 11 / 12 / 14 liters, repair e-manual (in Russian), volume 3
About the manual
Engine types: DSC / DSI / DC
Engine capacity: 9 / 11 / 12 / 14 l.
Power: 220 / 260 / 310 / 230 / 320 / 360 / 340 / 400 / 360 / 530 / 460 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine types: DSC / DSI / DC
Engine capacity: 9 / 11 / 12 / 14 l.
Power: 220 / 260 / 310 / 230 / 320 / 360 / 340 / 400 / 360 / 530 / 460 hp
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Volume 3 provides repair information:
- - cardan transmission
- - air suspension;
- - electrical equipment;
- - frames and cabins.
Content
Cardan shafts
- Main propeller shaft
- Removing shafts P300 - P520
- Removing the shaft P600
- Disassembly of shafts P300 - P600
- Assembly of shafts P300 - P600
- Installation of shafts P300 - P500
- P600 shaft installation
- Installation of shafts P420 and P520
- Intermediate propeller shaft
- Withdrawal
- Disassembly
- Suspended bearing
- Cross gimbal
- Shaft disassembly P300 - P400
- Shaft disassembly P500 - P600
- Assembly, all types of cross joints
- Checking the main and intermediate propeller shafts
- Shortening friction welded universal joint shafts
- Shortening of cardan shafts P300, P400, P500 and P600
- Shortening of intermediate cardan shafts P310, P410, P510 and P610
- Runout measurement
Air Suspension - mechanical components
- Suspension parts drive / driven axle, except driven axle 6x2 / 4
- Tightening ladders
- Suspension parts driven axle 6X2 / 4
- Tightening ladders
- Front axle pneumatic elements
- Pneumatic elements of the driving / driven axles, except for the driven axle 6X2 / 4
- Replacing pneumatic elements, drive / driven axle
- Replacing the lifting pneumatic elements of the driven axle
- Replacement of pneumatic elements of the driven axle 6X2 / 4
- Replacing the lifting pneumatic elements of the driven axle
- Longitudinal jet thrust
- Length of jet rods
- Withdrawal
- Replacing bushings
- Checking the caster angle of the axis of rotation (caster)
- Caster Caster
- Transverse jet thrust
- Anti-roll bar
- Fastening air cushions
- Front axle
Leaf spring suspension of the VT300 rear axle
- Spring
- Spring bracket
- Service, lubrication
- Spring bracket oil seals
- Wear ring
- Bearing sleeves
- Reactive thrust
- Wheel alignment
- Replacement of jet thrust, axles AD 1300 and AD 1500
- Replacement of jet thrust, axle AD1100
- Anti-roll bar
- Shock absorbers
- Suspension damping cable stops
Height of pneumatic elements
- Chassis height
- Front axle
- Rear axle
Mechanical air suspension control
- Suspension height control valve
- Automatic maintenance of a given height level
- Maintaining the suspension level
- Manual suspension level control
Electronic air suspension control (ELC)
- System description
- Control unit
- Configuration
- Replacing the control unit
- Calibration
- Incoming signals
- Height level sensors
- Pressure tracking, rear axle (6X2)
- System operation
- M1 and M2 levels programming
- Control panel pressure gauge
- Valve for chassis 4X2A
- Valves for 4X2B chassis
- Suspension wiring diagram 4x2, 6x2 with ELC system
- Valve for chassis 6X2B
- Wheel arrangement 6X2 with additional air receivers
- Warning lamps system malfunctions
- Troubleshooting
- System malfunctions
- Diagnostic capabilities
- ELC fault codes on 4 * 2A / B trucks
- ELC fault codes on 6 * 2 B trucks
Electronic air suspension control second generation (ELC 2)
- System description
- Position of bridges in motion
- Trim control modes
- Controls operation
- Axle position switch
- Cars with two driven axles
- Vehicles with tandem axles
- Load sharing mode
- Configuration
- System electrical equipment
- Control unit
- Warning lights
- Valves and gauges
- Solenoid valve block
- Solenoid valve V32
- Height level sensors Т72 and Т73
- Pressure sensor T70 and T71
- Valve inputs and outputs V54 + V55
- Second generation ELC fault codes
Second generation ELC pneumatic and electrical suspension circuits
- Pneumatic system
- Pneumatic suspension scheme for 4X2A wheel arrangement
- Pneumatic suspension scheme for 4X2B wheel arrangement
- Pneumatic suspension scheme for wheel arrangement 6X2A, 8X2A, 6X2 * 4A and 8X2 * 6A
- Pneumatic suspension scheme for wheel arrangement 6X2B and 6X2 * 4B
- Pneumatic suspension scheme for 6X4A and 8X4A wheel arrangement without load transfer function
- Skeleton diagram for 6X4A and 8X4AC wheel arrangement with load redistribution function
- Pneumatic suspension scheme for 6X4B wheel arrangement without load transfer function
- Pneumatic suspension scheme for 6X4B wheel arrangement with load redistribution function
- Pneumatic suspension scheme for wheel arrangement 6X2 / 4A
- Pneumatic suspension scheme for 6X2 / 4V wheel arrangement
- Pneumatic suspension scheme for wheel arrangement 8X2B and 8X2 * 6B
- Pneumatic suspension scheme for wheel arrangement 8X2 / 4A
- Pneumatic suspension scheme for wheel arrangement 8X2 / 4B
- Pneumatic suspension scheme for 8X4V wheel arrangement without load transfer function
- Air suspension wiring diagrams
- Pneumatic suspension scheme for wheel arrangement 8X4B with load redistribution function
- Electrical diagrams
Cab suspension
- Cab tilt cylinder
- Cab tilt stop
- Front pneumatic support
- Rear pneumatic support
- Anti-roll bar
- End delimiter replacement
Chassis frame
- Frame construction
- Spars
- Crossbars
- Front frame
- Central part
- Back
- Type notation
- Frame forces and kinematics
- Static loads
- Dynamic loads
- Shear Loads
- Torsional loads
- Load distribution to frame components
- Working with frames made of wear-resistant steel
- Straightening
- Chassis modifications
- Welding
- Electric welding
- Removing cross members
- Hole welding
- New holes
- Installation of crossbars
Eliminating chassis frame deformations
- Causes of deformations
- Deformation types
- Body
- Frame straightening equipment
- Heated frame straightening
- Frame measurement
- Laser measurements
- Lateral frame deformation
- Vertical deformation
- Checking with frame meters
- Twisting
- Spring deflection measurement
- Diagonal offset
- Local deformation
- Lateral tilt of the front of the frame
- Conductors and templates
- Vertical hydraulic press
- Hydraulic pumps
- Application of straightening efforts
- Fixing various types of damage
Pedal assembly
- Removing the brake and clutch pedal assembly, working under the grille panel
- Installing the pedal assembly
Doors, door glass, rear-view mirrors
- Removing the rearview mirror glass
- Installation of rear-view mirrors
- Removing the door lock
- Installing the lock
- Removing the door glass
- Door glass installation
- Removing the door
- Door installation
Heating and ventilation system
- Removing the heater
- Installing a heater radiator
- Replacing the heater control cable
Seats
- Type A, complete set luxury and medium
- Pneumatics and electrics
- Inputs, outputs and contacts
- Fixing the strap when lowering the backrest
Alarm and anti-theft system (VPS)
- Sensors
- Alarm components
- Anti-theft components
- Other components
- Control unit connections
- Alarm
- Troubleshooting
- Diagnosing trouble codes
Starter
- Power up (startup)
- Starters bosch JE and Valeo D13 HP
- Bosch JF starter
- Starter Bosch KV
- Troubleshooting
- Removing and installing starter (all models)
- Starter Bosch JE (6.7 kW)
- Replacing brushes
- Bosch JE starter solenoid relay replacement
- Starter Bosch JF (4 kW)
- Replacing Bosch JF starter brushes
- Bosch JF starter solenoid relay replacement
- Starter Bosch KV (6.6 kW)
Generator and battery
- Charge balance
- Sulfation of battery plates
- Charging cycle
- Winter charging
- Battery
- Battery replacement
- Cleaning
- State of charge
- Electrolyte level
- Charging batteries
- State of charge
- Boost charge
- Run from an external battery
- Battery heater
- Generator
- Battery charging warning light
- Generator internal connections
- Rotor
- Generator selection
- Generator current
- Troubleshooting
- Charging check
- Generator replacement
- Generator frequency
- Brushes
- Rotor
- Straightener
- Key Features
Electrical equipment and wiring diagrams
- ADR compliance of Scania trucks
- Circuit diagrams
- List of components
- Wire marking
- Wiring Diagrams
- Lamps
- B. Switches and contact sensors
- C. Connectors
- D. Diodes (d), resistors (p), potentiometers (p)
- E. Electronic control units
- F. Fuses
- G. Ground connections
- K. Diagnostic Connectors
- H. Electrically heated devices
- L. Lamps
- M. Electric motors
- N. Audio equipment
- O. Devices
- R. Power Sources
- R. Relay
- S. Switches
- T. Gauges and Indicators
- U. Antennas
- V. Solenoid valves, control valves
- W. Indicator lamps (k), warning lamps (v)
- Schematic diagrams of electrical equipment
- 0-2 Starting the engine, starter
- 4-8 Battery
- 8-12 Generator
- 12-26 Starter switch
- 28-32 Fuel cutoff
- 36-48 Fuses
- 50-60 Fuses
- 60-80 Control unit
- 82-100 Control unit
- 100-112 Air dryer
- 210-216 Rear fog lights
- 216-226 Front fog lights
- 230-238 Hitch lighting
- 242-256 Headlight range control, left side
- 258-270 Headlight range control right side
- 272-278 Rheostat lighting level dashboard
- 280-290 Illumination of the instrument panel
- 292-302 Rheostat lighting level dashboard
- 314-320 Lighting
- 314-320 Cigarette lighter socket for portable lamp
- 322-326 Emergency signaling
- 326-342 Direction indicators
- 346-356 Trailer harness connector
- 358-362 Reversing light
- 364-376 Stop signals
- 378-380 Taillights
- 386-396 Cab roof marker lights
- 398-406 Headlight on the roof of the cab
- 408-414 Bumper headlight
- 416-436 Windscreen wiper
- 436-438 Headlamp wiper, left
- 440-442 Wiper, right headlight
- 444-446 Windscreen washer pump
- 446-450 Headlamp washer pump
- 452-466 Heater fan
- 466-476 Beep
- 476-498 Exhaust throttling device
- 502-528 Contacts on the ground
- 530-538 Heated rear-view mirrors
- 540-556 Electric mirrors
- 558-576 Central locking
- 578-582 Door lock
- 586-596 Window regulator, driver's side
- 596-618 Window regulator, passenger side
- 626-634 Roof sign lighting
- 636-644 Roof beacon
- 646-674 Interior lighting
- 656-678 Reading lamps
- 678-696 Cab main lighting.
- 698-718 Steps lighting
- 720-726 / 734-738 High cab, reading lights
- 728-732 Night light
- 740-754 Connecting an audio system
- 754-768 Radio receiver
- 770-788 Walkie talkie
- 790-818 Electric hatch in the roof of the cab