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Porsche 968, repair e-manual

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Publisher: © "Motorist"
ISBN: 978-167-491-912-7
Number of pages: 767
Format: file PDF

About the manual

Engine type: petrol / disel

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Porsche
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-167-491-912-7
Number of pages: 767
Format: file PDF

About the manual

Engine type: petrol / disel

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General

  • Technical data

Maintenance, self-diagnosis general

  • Maintenance
  • Operating instructions for system tester 9288

Engine, crankcase, engine mounts

  • Tolerances and wearlimits
  • Tightening torques for engine
  • Removing and installing engine (manual transmission)
  • Removing and installing engine (Tiptronic transmission)

Engine, crankshaft, pistons

  • Adjusting guide rail for balance shaft toothed belt
  • Checking adjustment of balance shafts
  • Fitting toothed belt for balance shaft
  • Adjusting special tool 9201
  • Checking and adjusting balance shaft toothed belt tension
  • Crankcase markings
  • Locking the flywheel for assembly work
  • Engine support
  • Crankcase - tools
  • Machining cylinder bores in upper crankcase section
  • Crankcase - installation length or protrusion length of studs
  • Dismantling and assembling crankcase, crankshaft
  • Aligning the upper and lower parts of the crankcase
  • Crankshaft - standard and repair dimensions
  • Dismantling and assembling pistons, connecting rod
  • Checking piston and cylinder bore
  • Dismantling and assembling balance shaft drive
  • Removing and installing double-mass flywheel and grooved ball bearing

Engine, cylinder head, valve drive

  • Replacing the camshaft toothed belt (with hydraulic belt tensioner)
  • Adjusting and checking the camshaft setting
  • Applying TDC mark to camshaft sprocket
  • Camshaft adjustment gauge (shop-made)
  • Fitting the camshafts
  • Fitting the camshaft seal
  • Camshaft references
  • Machining the cylinder head mating face
  • Removing and installing cylinder head
  • Valvedimensions
  • Dismantling and assembling camshaft drive
  • The following topics of Repair group 15 are described In the Repair Manual Type 944, vol. 1 - A:
  • Cylinder head, disassembling and assembling
  • Valve springs, removing and installing with Sauer tool
  • Valve springs, removing and installing, removing valve stem seal
  • Checking valve guides
  • Replacing valve guides
  • Checking valve-seat wear limit
  • Valve seats, checking and machining
  • Checking and adjusting installation length of valve springs

Engine, lubrication

  • Removing and installing lubrication system components
  • Dismantling and assembling oil pressure release valve
  • Removing and installing oil restraining valve
  • Checking oil pressure
  • Cleaning the entire engine oil system

Engine, cooling

  • Mixing table
  • Cecking cooling and heating system for tightness

Fuel supply

  • Fuel vacuum line routing
  • The following topics of Repair group 20 are described In the Repair Manual Type 944, vol. 1 - A:
  • Replacing fuel filter, checking injection lines for leaks and tightness

Fuel system - electronic injection

  • Testvalues
  • Checking idle and CO level of vehicles without catalytic converter
  • Checking idle and CO level of vehicles with catalytic converter
  • Removing and installing DME injection system components
  • Removing and installing injection valves
  • The following topics of Repair group 24 are described in the Repair Manual Type 944, vol. 1 - A:
  • Checking fuel pressure

Ignition system

  • Replacing spark plugs
  • DME control units as of Model Year ’92
  • Removing and installing knock sensors
  • DME-diagnosis / troubleshooting

General

  • Technical data

Clutch, operation

  • Identification of clutch pressure plates
  • Removing and installing clutch
  • Adjusting the clutch pedal

Manual transmission, operation, housing

  • Removing and installing transmission
  • Adjusting gearshift
  • Removing and installing gear set
  • Removing and installing drive shaft seal if transm. has not been dismantled
  • Removing and installing 5th and 6th gear
  • Determining snap rings for tapered roller bearing and 6th gear gearwheel
  • Removing and installing drive pinion and drive shaft
  • Dismantling and assembling end cover
  • Recalculating adjusting shim "S4"
  • Dismantling and assembling end shield
  • Dismantling and assembling transmission housing

Manual transmission, gears, shafts

  • Dismantling and assembling drive shaft
  • Dismantling and assembling drive pinion

Differential / transaxle system

  • Removing and installing differential
  • Dismantling and assembling differential
  • Adjusting drive set

Front wheel suspension

  • Torque specifications - front axle
  • Technical data 968/968 CS
  • Adjusting the front wheel bearings
  • Dismantling and assembling suspension
  • The following topics of Repair group 40 are described in the Repair Manual Type 944, vol. 3:
  • Wheel bearings, disassembling and assembling

Rear wheel suspension, drive shaft

  • Torque specifications - rear axle
  • Technical data 968 / 968 CS
  • Dismantling and assembling suspension
  • The following topics of Repair group 42 are described in the Repair Manual Type 944, vol. 3:
  • Aluminium trailing arms, disassembling and assembling

Wheels, tires, alignment

  • Wheels and tires
  • Fitting 16" and 17" cup design wheels to the vehicle
  • Wheel mounting as of MY '94
  • Wheels and tires of the 968 CS
  • Sample measuring chart
  • Adjustment values for wheel alignment
  • Suspension alignment
  • Tire fitting

Anti-lock braking system

  • The following topics of Repair group 45 are described in the Repair Manual Type 944, vol. 3:
  • General
  • Position of ABS components
  • Important notes - troubleshooting and ABS test program
  • Hydraulic unit, removing and installing

Brakes, mechanical

  • Technical data
  • Torque specifications - mechanical brake system
  • Checking thickness of brake pads
  • Removing and installing brake pads
  • Adjusting the brake pushrod
  • Checking stop light switch adjustment
  • Checking and adjusting the parking brake
  • Checking brake disc lateral runout
  • Checking brake disc thickness
  • The following topics of Repair group 46 are described in the Repair Manual Type 944, vol. 3:
  • Front-wheel brakes, disassembling and assembling
  • Rear-wheel brakes, disassembling and assembling

Brake, hydraulics, regulator, booster

  • Torque specifications - hydraulic brake system
  • Changing the brake fluid / bleeding the brakes
  • The following topics of Repair group 47 are described In the Repair Manual Type 944, vol. 3:
  • Brake booster, removing and installing

Steering

  • Torque specifications - steering
  • Technical data 968 / 968 CS
  • Removing and installing ignition steering lock
  • Replacing igniton switch
  • Replacing lock barrel of igniton steering lock
  • The following topics of Repair group 48 are described In the Repair Manual Type 944, vol. 3:
  • Power steering gear, removing and installing
  • Power pump, removing and installing
  • Checking hydraulic operation of the steering system (pressure measurement)

Body, general

  • Safety notes
  • Checking dimensions for body repairs
  • Checking dimensions for body repairs - Cabriolet
  • Special tools and metalworking repair tools

Body, front

  • Replacing part of front end

Body, center

  • Replacing part of door sill with side member and floor pan
  • Replacing complete roof

Body, rear

  • Replacing part of rear end

Lids

  • Dismantling and assembling front cover

Doors

  • Removing and fitting door outer handle
  • Dismantling and assembling door outer handle

Convertible top

  • Removing and installing convertible top

Bumpers

  • Removing and fitting spoiler and bumpers
  • Removing and fitting rear spoiler and bumper

Glasses, window control

  • Bonding the interior rearview mirror in place
  • Removing and installing windshield - 2-pack adhesive
  • Removing and installing rear side window - 2-pack adhesive

Exterior equipment

  • Body paint colors beginning with 1992 models
  • Removing and installing plastic end and side applicates — Cabriolet
  • Removing and installing tank flap — Cabriolet
  • Removing and installing door mirror
  • Removing and fitting side member panel
  • Removing and installing badge on cover
  • Removing and installing wheel housing liner

Interior equipment / airbag

  • Inspecting seat belts
  • Safety precautions for working on cars with airbag
  • Replacing cover for passenger airbag
  • Removing and installing airbag steering wheel
  • Removing and installing airbag components
  • Checking airbag system operation
  • Correct disposal of airbag units
  • Repairing horn buttons on airbag steering wheel

Seats

  • Checking seat heating
  • Calibrating controllable seat heating

Diagnosis airbag

  • Diagnosis /troubleshooting airbag

Air Conditioning

  • Technical data of air conditioning system as of MY ’93
  • Pressure and temperature specifications

Radio, telephone, in-board computer

  • Removing and installing antenna

Exterior lights, lamps, switches, outside

  • Adjusting the pop-up headlight mechanical system
  • Checking headlight beam adjuster Instruments, fuel gauge, alarm system
  • Diagnosis / troubleshooting alarm system

Wiring

  • Passenger compartment wiring harness for 968 CS
  • Repairing the tiptronic wiring harness
  • Routing the sensor wire at the Tiptronic transmission
  • Wiring diagram mod. ’92
  • Wiring diagram mod. ’93
  • Wiring diagram mod. ’94
  • Wiring diagram mod. ’95

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Книга содержит всю необходимую информацию по авто, занимает мало места на смартфоне, всегда под рукой и очень удобна в использовании. MUST HAVE для каждого автомобилиста.