Nissan Navara (D22) 1997 thru 2004, repair e-manual

Content

General information

• Precautions
• How to use this manual
• How to read wiring diagrams
• How to perform efficient diagnosis for an electrical incident
• How to follow flow chart in trouble diagnoses
• Consult checking system
• Identification information
• Lifting points and tow truck towing
• Tightening torque of standard bolts

Maintenance

• Precautions and preparation
• Pre-delivery inspection items
• General maintenance
• Periodic maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance
• Service data and specifications

Engine mechanical

• Precautions
• Preparation
• Outer component parts
• Compression pressure
• Oil pan
• Timing chain
• Oil seal replacement
• Cylinder head
• Engine removal
• Cylinder block
• Service data and specifications

Engine lubrication and cooling systems

• Precautions and preparation
• Engine lubrication system
• Engine cooling system
• Service data and specifications

Engine control system

• Diagnostic trouble code index
• Precautions and preparation
• Engine and emission control overall system
• Engine and emission basic control system description
• Evaporative emission system
• Positive crankcase ventilation
• Basic service procedure
• Trouble diagnosis
• Fuel return control system
• Ignition control system
• Exhaust emission control system
• Idle compensator
• Evaporative emission control system
• Crankcase emission control system
• Service data and specifications

Accelerator control, fuel and exhaust systems

• Preparation / accelerator control system
• Fuel system
• Exhaust system
• Service data and specifications

Clutch

• Precautions and preparation
• Clutch system
• Inspection and adjustment
• Hydraulic clutch control
• Clutch release mechanism
• Clutch disc and clutch cover
• Service data and specifications

Manual transmission

• Preparation
• On-vehicle service
• Removal and installation
• Major overhaul
• Disassembly
• Inspection
• Assembly
• Service data and specifications

Transfer

• Preparation
• Description
• On-vehicle service
• Removal and installation
• Transfer gear control
• Major overhaul
• Disassembly
• Repair for component parts
• Assembly
• Service data and specifications

Propeller shaft and differential carrier

• Preparation
• Propeller shaft
• Final drive
• Service data and specifications

Front axle and front suspension

• Precautions and preparation
• Front axle and front suspension
• On-vehicle service
• Service data and specifications

Rear axle and rear suspension

• Precautions and preparation
• Rear axle and rear suspension
• On-vehicle service
• Service data and specifications

Brake system

• Precautions and preparation
• Check and adjustment
• Brake hydraulic line
• Control valve
• Brake pedal and bracket
• Master cylinder
• Brake booster
• Vacuum hose
• Vacuum pump
• Front disc brake
• Rear drum brake
• Parking brake system
• Anti-lock brake system
• Trouble diagnoses
• Service data and specifications

Steering system

• Precautions and preparation
• On-vehicle service
• Steering wheel and steering column
• Manual steering gear
• Power steering system
• Power steering oil pump
• Steering linkage
• Service data and specifications

Restraint system

• Precaution
• Seat belts
• Supplemental restraint system
• Collision diagnosis
• Trouble diagnoses

Body and trim

• Precautions
• General servicing
• Body end
• Door
• Instrument panel
• Interior trim
• Exterior
• Seat
• Sunroof
• Windshield and windows
• Mirror
• Cab and rear body
• Body alignment

Heater and air conditioner

• Precautions and preparation
• Description
• Trouble diagnoses
• Service procedures

Electrical system

• Precautions
• Harness connector
• Standardized relay
• Power supply routing
• Ground distribution
• Battery
• Starting system
• Charging system
• Combination switch
• Headlamp
• Exterior lamp
• Interior lamp
• Meter and gauges
• Warning lamps
• Warning buzzer
• Wiper and washer
• Horn, cigarette lighter and clock
• Rear window defogger
• Audio
• Audio antenna
• Power door mirror
• Power window
• Power door lock
• Location of electrical units
• Harness layout
• Super multiple junction
• Fuse and fusible link
• Control units/joint connector

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