Nissan Frontier (D22) 2001 thru 2004, repair e-manual 4 parts

Content

General information

• Precautions
• How to use this manual
• Service information for electrical incident
• Consult-II checking system
• Lifting point
• Tow truck towing
• Tightening torque of standard bolts
• Recommended chemical products and sealants
• Identification information
• Terminology

Engine mechanical

• Precaution
• Preparation
• Noise, vibration and harshness (NVH) troubleshooting
• Drive belts
• Air cleaner and air duct
• Intake manifold
• Exhaust manifold and three way catalyst
• Oil pan
• Ignition coil
• Spark plug
• Fuel injector and fuel tube
• Rocker cover
• Camshaft
• Timing chain
• Oil seal
• Engine assembly
• Cylinder block
• Service data and specifications

Engine lubrication system

• Precaution
• Preparation
• Lubrication system
• Engine oil
• Oil filter
• Oil cooler
• Service data and specifications

Engine cooling system

• Precaution
• Preparation
• Overheating cause analysis
• Engine coolant
• Radiator
• Cooling fan
• Water pump
• Thermostat and thermostat housing
• Water control valve
• Water outlet and water piping
• Service data and specifications

Engine control system

• Precaution
• Preparation
• Engine control system
• Air conditioning cut control
• Automatic speed control device
• CAN communication
• Evaporative emission system
• On board refueling vapor recovery
• Positive crankcase ventilation
• Nissan vehicle immobilizer system
• On board diagnostic (OBD) system
• Basic service procedure
• Trouble diagnosis
• Ignition signal
• Injector circuit
• Fuel pump circuit
• Refrigerant pressure sensor
• Electrical load signal
• ASCD brake switch
• ASCD indicator
• Mil and data link connector
• Service data and specifications

Fuel system

• Precaution
• Preparation
• Fuel level sensor unit, fuel filter and fuel pump assembly
• Fuel tank
• Service data and specifications

Exhaust system

• Preparation
• Exhaust system

Accelerator control system

• Accelerator control system
• Service data and specifications

Clutch

• Precautions
• Preparation
• Noise, vibration and harshness troubleshooting
• Clutch pedal
• Clutch fluid
• Clutch master cylinder
• Operating cylinder
• Clutch piping
• Clutch release mechanism
• Clutch disc, clutch cover
• Service data and specifications

Manual transmission

• Precaution
• Precautions
• Noise, vibration, and harshness troubleshooting
• M/T oil
• Rear oil seal
• Position switch
• Shift control
• Air breather hose
• Transmission assembly
• Case components
• Shift control components
• Gear components
• Service data and specifications

Automatic transmission

• Precaution
• Precautions
• A/T fluid
• A/T control system
• On board diagnostic system
• Trouble diagnosis
• Shift control system
• A/T shift lock system
• Key interlock cable
• On-vehicle service
• Air breather hose
• Transmission assembly
• Overhaul
• Disassembly
• Repair for component parts
• Assembly
• Service data and specifications

Transfer

• Precaution
• Precautions
• Transfer fluid
• 4WD system
• Trouble diagnosis
• Transfer control unit
• Front oil seal
• Rear oil seal
• Transfer control device
• Air breather hose
• Transfer assembly
• Planetary carrier
• Front drive shaft
• Shift control
• Service data and specifications

Propeller shaft

• Preparation
• Front propeller shaft
• Rear propeller shaft
• Service data and specifications

Front final drive

• Preparation
• Precautions
• Differential gear oil
• Front oil seal
• Side oil seal
• Rear cover gasket
• Front final drive assembly
• Service data and specifications

Rear final drive

• Preparation
• Precautions
• Differential gear oil
• Front oil seal
• Carrier cover
• Rear final drive assembly
• Service data and specifications

Front axle

• Precaution
• Preparation
• Wheel hub
• Drive shaft
• Service data and specifications

Rear axle

• Precaution
• Preparation
• On-vehicle service
• Axle shaft
• Axle bearing
• Axle oil seal
• Service data and specifications

Front suspension

• Precaution
• Preparation
• Front suspension assembly
• On-vehicle service
• Coil spring and shock absorber
• Stabilizer bar
• Upper link
• Lower link
• Upper ball joint and lower ball joint
• Knuckle
• Service data and specifications

Rear suspension

• Precaution
• Preparation
• Rear suspension assembly
• Shock absorber
• Leaf spring
• Service data and specifications

Road wheels and tires

• Preparation
• Wheel
• Low tire pressure warning system
• CAN communication
• Removal and installation
• Service data and specifications

Brake system

• Precaution
• Preparation
• Brake pedal
• Brake fluid
• Brake piping and hose
• Brake booster
• Vacuum lines
• Front disc brake
• Rear disc brake
• Service data and specifications

Parking brake system

• Preparation
• Parking brake system
• Parking brake control
• Parking brake shoe
• Service data and specifications

Brake control system

• Precautions
• Preparation
• System description
• CAN communication
• Trouble diagnoses
• Wheel sensors
• Sensor rotor
• Actuator and electric unit

Power steering system

• Precautions
• Preparation
• Power steering fluid
• Steering wheel
• Steering column
• Power steering gear and linkage
• Power steering oil pump
• Hydraulic line
• Service data and specifications

Seat belts

• Precautions
• Seat belts
• Lower anchors and tether for children
• Service data and specifications

Supplemental restraint system

• Precautions
• Preparation
• Supplemental restraint system
• Trouble diagnosis
• Driver air bag module
• Spiral cable
• Front passenger air bag module
• Side curtain air bag module
• Crash zone sensor
• Side air bag sensor
• Front seat belt pre-tensioner
• Occupant classification
• System control unit
• Collision diagnosis

Body, lock and security system

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Hood
• Power door lock system
• Remote keyless entry system
• Vehicle security
• Nissan vehicle immobilizer system
• Homelink universal transceiver
• Body repair

Glasses, window system and mirrors

• Precautions
• Preparation
• Squeak and rattle trouble diagnoses
• Windshield glass
• Rear window glass and molding
• Power window system
• Front door glass and regulator
• Rear door glass and regulator
• Side window glass
• Inside mirror
• Rear window defogger
• Door mirror

Roof

• Precautions
• Preparation
• Sunroof

Exterior and interior

• Precaution
• Preparation
• Clip and fastener
• Bumper
• Front grille
• Cowl top
• Front fender
• Mudguard
• Running boards
• Roof rack
• Door outside molding
• Side guard molding
• Door finisher
• Body side trim
• Floor trim
• Headlining

Instrument panel

• Precautions
• Preparation
• Instrument panel assembly

Seat

• Precautions
• Preparation
• Power seat
• Heated seat
• Front seat
• rear seat

Manual air conditioner

• Precaution
• Preparation
• Refrigeration system
• Lubricant
• Air conditioner control
• Trouble diagnosis
• Control unit
• Intake sensor
• Blower motor
• In-cabin microfilter
• Heater and cooling unit assembly
• Heater core
• Intake door motor
• Mode door motor
• Air mix door motor
• Front blower motor resistor
• Ducts and grilles
• Refrigerant lines
• Service data and specifications

Starting and charging system

• Precaution
• Preparation
• Battery
• Starting system
• Charging system
• Service data and specifications

Lighting system

• Precautions
• Headlamp
• Front fog lamp
• Turn signal and hazard warning lamps
• Lighting and turn signal switch
• Hazard switch
• Combination switch
• Stop lamp
• Back-up lamp
• Parking, license plate and tail lamps
• Rear combination lamp
• Trailer tow
• Interior room lamp
• Illumination
• Bulb specifications

Driver information system

• Precaution
• Preparation
• Combination meters
• Compass and thermometer
• Warning lamps
• Warning chime
• Board computer

Wiper, washer and horn

• Precaution
• Front wiper and washer system
• Power socket
• Horn

Body control system

• Precaution
• Body control module

Audio, visual, navigation and telephone system

• Precaution
• Preparation
• Audio
• Audio antenna

Auto cruise control system

• Automatic speed control device

Power supply, ground and circuit elements

• Precaution
• Power supply routing circuit
• Intelligent power distribution module engine room
• Ground circuit
• Harness
• Electrical units location
• Harness connector
• Electrical units
• Standardized relay
• Super multiple junction
• Fuse block-junction box
• Fuse and fusible link box
• Fuse and relay box

Maintenance

• Precaution
• Preparation
• Periodic maintenance
• Recommended fluids and lubricants
• Engine maintenance
• Chassis and body maintenance

Alphabetical index

Customers reviews