Harley Davidson Softail since 2010, repair e-manual

Content

Fastener torque values

Maintenance

• Servicing a New Motorcycle
• Safe operating maintenance
• Shop practices
• Repair and replacement procedures
• Cleaning
• Tool safety
• Fuel and oil
• Bulb requirements
• Maintenance schedule
• Engine oil and filter
• Checking and adding oil
• Changing oil and filter
• Tires and wheels
• Air cleaner and exhaust system
• Primary chaincase lubricant
• Transmission lubricant
• Drive belt and sprockets
• Throttle cables
• Cable and chassis lubrication
• Brakes
• Bleeding brakes
• Brake pads and discs
• Spark plugs
• Suspension adjustments
• Steering head bearings
• Rocker bearings
• Headlamp alignment
• Critical fasteners
• Battery maintenance
• Engine mounts
• Storage
• Troubleshooting

Chassis

• Fastener torque values
• Specifications
• Vehicle identification number
• Front wheel
• Rear wheel
• Sealed wheel bearings
• Wheel lacing
• Truing laced wheels
• Vehicle alignment
• Front brake master cylinder
• Front brake caliper
• Rear brake master cylinder
• Rear brake caliper
• Tires
• Front fork
• Steering head
• Belt guard and debris deflector
• Rear shock absorbers
• Rear fork
• Throttle control
• Clutch control
• Handlebars
• Front fender
• Rear fender
• Jiffy stand
• Seat
• Luggage rack
• Saddlebags
• Windshield

Engine

• Fastener torque values
• Specifications
• Service wear limits
• Engine oil flow
• Oil pump operation
• Breather operation
• Oil pressure
• Troubleshooting
• Top end service
• Bottom end service
• Stripping motorcycle for service
• Assembling motorcycle after service
• Top end overhaul
• Bottom end overhaul
• Breather assembly
• Rocker arm support plate
• Push rods, lifters and covers
• Cylinder head
• Cylinder
• Piston
• Cam support plate and cover
• Oil pump
• Crankcase
• Flywheel and connecting rods
• Counterbalancer assembly
• Oil tank

Fuel system

• Fastener torque values
• Specifications
• Electronic fuel injection
• Idle speed
• Air cleaner assembly
• Fuel tank
• Throttle position sensor
• Intake air temperature sensor
• Engine temperature sensor
• Induction module
• Idle air control
• Manifold absolute pressure
• Oxygen sensor
• Fuel injectors
• Fuel pump and fuel gauge
• Fuel pressure test
• Exhaust system
• Intake leak test
• Evaporative emissions control

Drive

• Fastener torque values
• Specifications
• Primary chaincase cover
• Drive components
• Primary chaincase housing
• Clutch
• Transmission sprocket
• Drive belt

Transmission

• Fastener torque values
• Specifications
• Transmission
• Shifter linkage
• Clutch release cover
• Transmission assembly
• Main drive gear and bearing
• Transmission case

Electrical

• Fastener torque values
• Specifications
• Electrical panel
• Electronic control module
• Turn signal and security module
• Voltage regulator
• Front electrical caddy
• Fuses
• Relays
• Main fuse
• Ignition and light switch
• Starter
• Battery cables
• Starter solenoid
• Headlamp
• Tail lamp
• Auxiliary lamps
• Turn signals and running lights
• Crank position sensor
• Spark plug cables
• Alternator
• Fuel gauge
• Instrument console
• Speedometer
• Vehicle speed sensor
• Indicator lamps
• Neutral switch
• Oil pressure switch
• Rear stoplight switch
• Horn
• Active exhaust
• Main wiring harness
• Handlebar switch
• Instrument console
• Right handlebar switch
• Left handlebar switch

Appendix A connector repair

• AMP multilock connectors
• Autofuse electrical
• Delphi connectors
• Delphi main fuse housing
• Deutsch electrical connectors
• Deutsch standard terminal
• Deutsch solid barrel mini
• Deutsch mini terminal repair
• Molex connectors
• Packard 150 metri-pack connector
• Packard 480 metri-pack
• Packard 630 metri-pack
• Packard metri-pack terminals
• Packard ECM connector
• Packard micro-64 connectors
• Sealed splice connectors

Appendix B Wiring

• Connectors
• Wiring diagrams

Appendix C conversions

• Metric conversion
• Fluid conversions
• Torque conversions

Appendix D glossary

• Glossary

Reference material

• Tools
• Torque values
• Index

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