Mitsubishi Outlander 2003 thru 2006, repair e-manual

Content

General

• How to use this manual
• How to use troubleshooting / inspection service points
• Vehicle identification
• General data and specifications
• Precautions before service
• Supplemental restraint system
• SRS service precautions
• Support locations for lifting and jacking
• Standard part / tighteningtorque table

Engine mechanical

• General information
• Service specifications
• Sealants
• Special tools
• On-vehicle service
• Crankshaft pulley
• Camshaft and valve stem seal
• Oil pan
• Crankshaft oil seal
• Cylinder head gasket
• Timing belt
• Engine assembly

Engine lubrication

• General information
• Service specification
• Lubricant
• Sealant
• Special tools
• On-vehicle service
• Engine oil cooler

Multiport fuel injection

• General information
• Service specifications
• Sealant
• Special tools
• Troubleshooting
• On-vehicle service
• Injector
• Throttle body assembly
• Engine ECU

Fuel supply

• General information
• Sealant
• On-vehicle service
• Fuel tank

Engine cooling

• General information
• Service specification
• Lubricant
• Sealant
• Special tool
• Troubleshooting
• On-vehicle service
• Thermostat
• Water pump
• Water hose and water pipe
• Radiator

Intake and exhaust

• General information
• Service specification
• Sealant
• Special tool
• Air cleaner
• Intake manifold
• Exhaust manifold
• Exhaust pipe and main muffler

Engine electrical

• Charging system
• Starting system

Engine and emission control

• Engine control
• Accelerator cable and pedal
• Accelerator pedal position sensor
• Emission control
• Exhaust gas recirculation (EGR) system

Clutch

• General information
• Service specifications
• Lubricants
• On-vehicle service
• Clutch pedal
• Clutch control

Manual transmission

• General information
• Lubricant
• Special tools
• Troubleshooting
• On-vehicle service
• Transmission control
• Transfer assembly
• Transmission assembly

Automatic transmission

• Service specifications
• Lubricants
• Special tools
• Troubleshooting
• On-vehicle service
• Transmission controls
• A/T key interlock and shift lock mechanisms
• Transmission assembly
• Transfer assembly
• A/T fluid cooler

Propeller shaft

• General information
• Service specifications
• Lubricants
• Sealant
• Special tools
• Propeller shaft

Front axle

• General information
• Service specifications
• Lubricants
• Special tools
• On-vehicle service
• Front axle hub assembly
• Drive shaft assembly

Rear axle

• General information
• Service specifications
• Sealant
• Special tools
• On-vehicle service
• Rear axle hub assembly

Wheel and tyre

• General information
• Service specifications
• Troubleshooting
• On-vehicle service
• Wheel and tyre

Power plant mount

• General information
• Service specification
• Special tool
• Engine mounting
• Transmission mounting
• Engine roll stopper, centremember
• Crossmember

Suspension

• General information
• Service specifications
• Lubricant
• Special tools
• On-vehicle service
• Strut assembly
• Lower arm
• Stabilizer bar
• Control link, upper arm and lower arm

Basic brake system

• General information
• Service specifications
• Lubricants
• Sealant
• Special tools
• On-vehicle service
• Brake pedal
• Master cylinder assembly and brake booster
• Front disc brake assembly
• Rear disc brake assembly

Anti-skid braking system

• General information
• Service specifications
• Special tools
• Troubleshooting
• On-vehicle service
• Hydraulic unit
• ABS sensor
• G-sensor

Parking brakes

• General information
• Specifications
• On-vehicle service
• Parking brake lever
• Parking brake cable
• Parking brake lining and drum

Power steering

• General information
• Service specifications
• Lubricants
• Sealants
• Special tools
• On-vehicle service
• Steering wheel
• Steering shaft
• Power steering gear box and linkage
• Power steering oil pump assembly
• Power steering hoses

Body

• Hood
• Fender
• Fuel filler lid
• Window glass
• Door
• Tailgate
• Keyless entry system
• Tailgate
• Sunroof

Exterior

• Bumper
• Radiator grille
• Garnishes
• Mouldings
• Tailgate spoiler
• Roof rail
• Under cover
• Windshield wiper and washer
• Rear wiper and washer
• Wiper deicer
• Headlamp washer
• Mark
• Door mirror

Interior

• Special tool
• Instrument panel
• Floor console
• Trims
• Inside rear view mirror
• Front seat
• Rear seat

Supplemental restraint system

• General information
• Service precautions
• Special tools
• Test equipments
• Troubleshooting
• SRS maintenance
• Post-collision diagnosis
• Individual component service
• Warning / caution labels
• Front impact sensors
• SRS control unit
• Air bag modules and clock spring
• Side impact sensor
• Seat belts with pre-tensioner
• Air bag module and seat belt pre-tensioner disposal procedures

Chassis electrical

• Battery
• Ignition switch
• Combination meter
• Headlamp
• Fog lamp
• Column switch
• Horn
• Clock
• Cigarette lighter
• Accessory socket
• Rheostat
• Speaker
• Antenna
• Rear window defogger

Heater, air conditioner and ventilation

• General information
• Service specifications
• Lubricants
• Special tools
• Troubleshooting
• On-vehicle service
• Heater control assembly and A/C switch
• Heater unit, heater core, blower assembly and evaporator unit
• Blowermotor, resistor and outside / inside air selection damper control motor
• Evaporator
• Compressor assembly and tension pulley
• Condenser and condenser fan motor
• Refrigerant line
• Ventilators

Automatic air conditioner

• General information
• Service specifications
• Special tool
• Troubleshooting
• Automatic air conditioner panel
• Heater unit
• Air mixing door motor, air outlet changeover damper motor and blower motor
• Sensors
• Evaporator
• Ambient temperature sensor
• Other parts

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