Mitsubishi Pajero / Montero 1992 thru 1995, repair e-manual

Content

General information

• General data and specifications
• How to use this manual
• Troubleshooting / inspection service points
• Lubrication and maintenance
• Main sealant and adhesive table
• Maintenance service
• Master troubleshooting
• Precaution before service
• Recommended lubricants and lubricant capacities table
• Scheduled maintenance table
• Tightening torque
• Towing and hoisting
• Treatment before / after the fording of a stream
• Vehicle identification

Engine

• Camshaft oil seal
• Crankshaft oil seals
• Cylinder head gasket
• Engine assembly
• Engine oil cooler
• Oil pan and oil screen
• Sealants and adhesives
• Service adjustment procedures
• Service specifications
• Special tools
• Timing belt
• Troubleshooting
• Crankshaft oil seals
• Cylinder head gasket
• Engine assembly
• Engine oil cooler
• General specifications
• Oil pan and oil screen
• Sealant
• Service adjustment procedures
• Service specifications
• Special tools
• Timing belt
• Troubleshooting

Cooling

• Cooling fan
• General specifications
• Lubricants
• Radiator
• Sealants and adhesives
• Service adjustment procedures
• Service specifications
• Special tool
• Thermostat
• Temperature switch
• Troubleshooting
• Water pump

Emission control

• Emission control
• Evaporative emission control system
• Exhaust emission control system
• Exhaust gas recirculation (EGR) system
• Positive crankcase ventilation system
• Specifications

Clutch

• Clutch control
• Clutch master cylinder
• Clutch pedal
• General specifications
• Service adjustment procedures
• Service specifications

Manual transmission

• Control lever assembly
• Special tools
• Transmission and transfer assembly
• Troubleshooting
• General specifications
• Lubricants
• Sealants and adhesives
• Service adjustment procedures

Automatic transmission

• General information
• Lubricants
• Sealants and adhesives
• Selector lever assembly
• Service adjustment procedures
• Service specifications
• Special tools
• Transmission and transfer assembly
• Transmission control
• Transmission fluid cooler, hoses and pipes
• Troubleshooting

Propeller shaft

• General specifications
• Lubricants
• Propeller shaft
• Service specifications
• Special tools
• Troubleshooting

Front axle

• General specifications
• Special tools
• Troubleshooting
• Inner shaft
• Knuckle
• Sealants and adhesives
• Service adjustment procedures
• Service specifications
• Solenoid valve and vacuum hose
• Axle hub
• Differential carrier
• Differential carrier and free-wheeling clutch
• Drive shaft
• Free-wheeling clutch

Rear axle

• Axle assembly
• Axle shaft
• Differential carrier
• General specifications
• Lubricants
• Rear differential lock
• Sealants and adhesives
• Service adjustment procedures
• Service specifications
• Special tools
• Troubleshooting

Wheels and tires

• General specifications
• Service adjustment procedures
• Service specifications
• Troubleshooting

Power mounting

• Engine mounting
• Front differential mounting

Suspension

• Front suspension
• Rear suspension

Basic brake system

• Brake line
• Brake pedal
• Front disc brake
• General specifications
• Lubricants
• Master cylinder and brake booster
• Rear disc brake
• Sealants
• Service adjustment procedures
• Service specifications
• Troubleshooting

Anti-lock braking system (ABS)

• Lubricants
• Special tools
• General specifications
• G-sensor
• Hydraulic unit
• Service adjustment procedures
• Service specifications
• Brake line
• Brake pedal
• Front disc brake
• Master cylinder and brake
• Booster
• Rear disc brake
• Sealants
• Ctronic control unit
• Service adjustment procedures
• Service specifications
• Troubleshooting

Parking brakes

• Lubricants
• Parking brake cable
• Parking brake drum
• Parking brake lever
• Sealant
• Service adjustment procedures
• Service specifications
• Troubleshooting

Steering

• General specifications
• Lubricants
• Power steering gear box
• Power steering oil pump
• Sealants and adhesives
• Service adjustment procedures
• Service specifications
• Special tools
• Steering column and shaft
• Steering hoses
• Steering linkage
• Troubleshooting

Body

• Back door assembly
• Back door handle and latch
• Back door trim and waterproof film
• Back door window glass
• Body mounting
• Door assembly
• Door glass and regulator
• Door handle and latch
• Door trim and waterproof film
• Fender
• Fuel filler door
• General specifications
• Hood
• Keyless entry system
• Sealants and adhesives
• Service specifications
• Special tools
• Sunroof
• Window glass
• Window glass runchannel and door opening weatherstrip
• Windshield
• Troubleshooting

Exterior

• Door mirror
• Front bumper
• Garnishes and mouldings
• General specifications
• Headlight washer
• Rear bumper
• Rear wiper and washer
• Sealants and adhesives
• Service specifications
• Windshield wiper and washer

Interior

• Floor console
• Front seat
• Front seat belt
• General specifications
• Headlining
• Instrument panel
• Second seat
• Second seat belt
• Third seat
• Third seat belt
• Trims

Supplemental restraint system (SRS)

• Air bag module disposal procedures
• Air bag module and clock
• Spring
• Component service
• Front impact sensors
• General information
• Maintenance
• Post-collision diagnosis
• Special tools
• Service precautions
• Service specifications
• SRS diagnosis unit (SDU)
• Test equipment
• Troubleshooting

Heater, air conditioning and ventilation

• Air conditioning
• Air conditioning control unit
• Air conditioning engine coolant
• Temperature switch
• Air conditioning switch
• Compressor and tension pulley
• Condenser and condenser
• Fan motor
• Evaporator
• General specifications
• Lubricants
• Refrigerant line
• Safety precautions
• Sealant
• Service adjustment procedures
• Service specifications
• Troubleshooting
• Heater
• Blower assembly
• General specifications
• Heater control assembly
• Heater unit
• Service adjustment procedures
• Service specifications
• Troubleshooting
• Ventilators (air outlet)
• Ventilators (instrument panel and floor)

Customers reviews