Mitsubishi Lancer Evolution VII 2001 thru 2007, repair e-manual

Content

Wiring and piping diagram

Body

• Body colou
• Synthetic-resin parts
• Corrosion protection
• Welded panel replacement
• Body dimensions
• Body construction Body repair

Electrical wiring

• Wiring harness configuration diagrams
• Single part installation position
• Circuit diagrams
• Centralized junctio
• Power distribution system
• Starting system
• Ignition system
• Charging system
• Engine control system
• Cooling system
• Headlamp
• Rear fog lamp
• Headlamp leveling system
• Turn-signal lamp and hazard warning lamp
• Stop lamp
• Horn
• Meter and gauge
• Fuel warning lamp
• Oil pressure warning lamp
• Brake warning lamp
• Power windows
• Central door locking system
• Heater and manual air conditioner
• Defogger
• Windshield wiper and washer
• Remote controlled mirror
• Clock
• Cigarette lighter and ashtray illumination lamp
• Audio system
• ABS
• ACD
• ACD and AYC
• Supplemental restraint system (SRS) and seat belt pretensioner
• Immobilizer system
• Intercooler water splay
• Spare connector

Heater, air conditioner and ventilation

• Service specifications
• Lubricants
• Special tools
• Troubleshooting
• On-vehicle service
• Heater control assembly (A/C-ECU) and A/C switch
• Heater unit and blower assembly
• Registor, blower motor and inside/outside air change over damper motor
• Evaporator and air thermo sensor
• Compressor
• Condenser assembly and condenser fan
• Refrigerant lines
• Ducts
• Ventilation

Chassis electrical

• Battery
• Ignition switch and immobilizer system
• Combination meter
• Headlamp
• Side turn-signal lamp
• Room lamp
• Rear combination lamp
• High-mounted stop lamp
• Licence plate lamp
• Hazard warning lamp switch
• Horn
• Cigarette lighter
• Column switch clock
• Pole antenna
• Roof antenna
• Defogger

Interior

• Special tool
• Instrument panel
• Front floor console
• Rear floor console
• Trims
• Headlining
• Seat
• Seat belt

Supplemental restraint system

• General information
• SRS service precautions
• Special tools
• Test equipment
• Troubleshooting
• SRS meintenance
• Post-collision diagnosis
• Individual component service
• Warning/caution labels
• SRS air bag control unit
• Air bag modules and clock spring
• Seat belt pre-tensioner
• Air bag module and seat belt pre-tensioner disposal procedures

Exterior

• Bumper
• Side air dam, molding and garnish
• Rear spoiler
• Windshield wiper and washer
• Marks
• Outside mirror

Steering

• General information
• Service specifications
• Lubricants
• Sealant
• Special tools
• On-vehicle service
• Steering wheel
• Steering shaft
• Power steering gear box and linkage
• Power steering oil pump
• Power steering oil hoses

Parking brakes

• General information
• Service specifications
• Lubricants
• On-vehicle service
• Parking brake lever
• Parking brake cable
• Parking brake drum

Basic brake system

• General information
• Service specifications
• Lubricants
• Sealant
• Special tools
• On-vehicle service
• Brake pedal
• Proportioning valve, master cylinder and brake booster
• Disc brake

Anti-skid braking system

• General information
• Service specifications
• Lubricants
• Sealant
• Special tools
• On-vehicle service
• Brake pedal
• Hydraulic unit and ABS-ECU

Front suspension

• General information
• Service specifications
• Special tools
• On-vehicle service
• Strut
• Lower arm
• Stabilizer bar
• Crossmember bar

Power plant mount

Wheel and tyre

Rear axle

• General information
• Service specifications
• Lubricants
• Sealants
• Special tools
• Troubleshooting
• On-vehicle service
• Rear hub
• Knuckle
• Drive shaft
• Differential carrier
• Hydraulic unit

Front axle

Propeller shaft

Manual transmission

• General information
• Service specifications
• Lubricants
• Sealants
• Special tools
• Troubleshooting
• On-vehicle service
• Transmission control
• Sensor, switch and relay
• Hydraulic unit

Clutch

• General information
• Service specifications
• Lubricants
• Sealants
• Special tools
• On-vehicle service
• Clutch pedal
• Clutch control

Engine and emission control

• Engine control system
• Emission control system
• Evaporative emission control system
• Exhaust gas recirculation (EGR) system
• Crankcase emission control system
• EGR valve
• Canister
• Catalytic converter

Engine electrical

• Charging system
• Starting system
• Ignition system

Ignition system

• General information
• Service specification
• Special tool
• On-vehicle service
• Air cleaner
• Intercooler
• Intercooler water spray
• Secondary air supply system
• Intake manifold
• Exhaust manifold
• Turbocharger
• Exhaust pipe and main muffler
• Catalytic converter

Engine cooling

• General information
• Service specification
• Special tool
• On-vehicle service
• Thermostat
• Water pump
• Water hose and water pipe
• Radiator

Fuel

• Multipoint fuel injection (MPI)
• Fuel supply

Engine lubrication

• General information
• Service specification
• Special tool
• On-vehicle service
• Engine oil cooler

Engine

• General information
• Service specification
• Special tool
• On-vehicle service
• Crankshaft pulley
• Camshaft and camshaft oil seal
• Oil pan
• Crankshaft oil seal
• Cylinder head gasket
• Timing belt and timing belt

General

• How to use this manual
• How to use troubleshooting / inspection service points
• Major specifications
• Vehicle identification
• Precautions before service
• Standard part / tightening-torque table

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