Mitsubishi Fuso FE / FG / FK / FM 2005 thru 2010, repair e-manual

Content

General

• Equipment type codes list
• Power train list
• How to read this manual
• Chassis number, engine number, power train label
• Vehicle identification number
• Precautions for maintenance operation
• Jacking up the vehicle
• Diagnosis codes
• Table of standard tightening torques

Maintenance schedule

• How to read the maintenance schedule tables
• Maintenance schedule tables
• Maintenance operations
• Lubrication tables
• Lubrication

Engine

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Engine removal and installation

Lubrication

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Oil pan, oil strainer and oil jets
• Oil pump
• Oil filter
• Oil cooler

Fuel and engine control

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Fuel tank
• Fuel filter
• Engine control
• Common rail
• Supply pump
• Injector

Electronically controlled fuel system

• Specifications
• Structure and operation
• Troubleshooting
• Inspection of electrical equipment
• Installed locations of parts
• Electric circuit diagram

Cooling

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Disconnection and connection of hoses and pipes
• Radiator
• Cooling fan, v-belt and water pump
• Tension pulley
• Thermostat
• Pressure cap and water outlet case

Intake and exhaust

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Air duct and air cleaner
• Turbocharger
• Intercooler
• Intake manifold
• Exhaust manifold
• Exhaust pipe
• Muffler

Emission control

• Structure and operation
• Exhaust gas recirculation system
• Exhaust gas recirculation valve, pipe and cooler
• Crankcase emission control system

Clutch

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Clutch pedal
• Clutch master cylinder
• Clutch proper
• Clutch control

Manual transmission

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Removal and installation

Automatic transmission

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Removal and installation

Transfer

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Removal and installation

Propeller shaft

• Specifications
• Structure and operation
• Troubleshooting
• Removal and installation

Front axle

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Wheel hub and rotor
• Knuckle and kingpin, front axle
• Tie rod

Rear axle

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Wheel hub and rotor
• Wheel hub and brake drum
• Axle housing
• Reduction and differential

Wheel and tire

• Specifications
• Troubleshooting
• Wheel and tire

Front suspension

• Structure and operation
• Troubleshooting
• Stabilizer
• Shock absorber
• Leaf spring

Rear suspension

• Structure and operation
• Troubleshooting
• Shock absorber
• Leaf spring
• Stabilizer

Brake

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Vacuum pump
• Brake master cylinder
• Disc brake
• Drum brake
• Exhaust brake system

Anti-lock brake system

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment

Parking brake

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Parking brake control
• Parking brake

Steering

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Steering column
• Power steering gear and drag link
• Power steering oil pump
• Power steering oil tank

Frame

• Specifications
• Structure and operation
• Frame

Cab

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Removal and installation

Door

• Specifications
• Structure and operation
• Troubleshooting
• On-vehicle inspection and adjustment
• Front door
• Rear door

Exterior

• Structure and operation
• Troubleshooting
• Mirror
• Wiper and washer
• Front cover
• Front grille, front corner panel and headlamp
• Fender
• Step
• Garnish
• Wheel house
• Window glass

Interior

• Seat
• Seat belt
• Instrument panel
• Trim and scuff plate
• Head lining

Electrical

• General
• Power, charge and ground circuit
• Starting circuit
• Lighting circuit
• Meter circuit
• Indicator and warning lamp circuit
• Cab side electrical circuit
• Chassis side electrical circuit
• Engine and transmission side electrical circuit
• Other circuit
• Parts installation positions
• Inspection of parts
• Starter and alternator
• On-vehicle inspection and adjustment
• Connector configuration chart

Air-conditioner

• Specifications
• Structure and operationtroubleshooting
• On-vehicle inspection and adjustment
• Connecting air conditioner
• Piping
• Compressor
• Condenser, receiver
• Cooling unit
• Air conditioner circuit

Heater

• Specifications
• Structure and operation
• Troubleshooting
• Heater control
• Air duct
• Heater unit, blower

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