Mitsubishi D04FD-TAA engine, repair e-manual
About the manual
Engine type: Mitsubishi D04FD-TAA
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Engine type: Mitsubishi D04FD-TAA
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Engine design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
General
- Outline drawings
- System flow
- Engine serial number location
- Main specifications
- Tips on disassembling and reassembling
Service data
- Maintenance service data
- List of tightening torque
Basic and special tools
- Special tools
Overhaul instructions
- Determining overhaul timing
- Testing compression pressure
Disassembling engine main parts
- Disassembling and inspecting cylinder head and valve mechanism
- Disassembling and inspecting flywheel
- Disassembling and inspecting gear case, timing gear and camshaft
- Disassembling and inspection crankcase, crankshaft and piston
Inspecting and repairing engine main parts
- Inspecting and repairing cylinder head and valve mechanism
- Inspecting and repairing flywheel
- Inspecting and repairing timing gears and camshaft
- Inspecting and repairing piston, connecting rod, crankshaft and crankcase
Reassembling engine main parts
- Reassembling piston, connecting rod, crankshaft and crankcase
- Reassembling timing gear and camshaft
- Reassembling flywheel
- Reassembling cylinder head and valve mechanism
Fuel system
- Removing fuel system
- Assembling fuel system
- Installing fuel system
Lubrication system
- Removing and inspecting lubrication system
- Disassembling, inspecting and reassembling lubrication system
- Installing lubrication system
Cooling system
- Removing cooling system
- Disassembling, inspecting and reassembling cooling system
- Installing cooling system
Inlet and exhaust systems
- Removing inlet and exhaust system
- Disassembling, inspecting and reassembling inlet and exhaust
- Installing inlet and exhaust system
Electrical system
- Removing electrical system
- Disassembling, inspecting and reassembling electrical system
- Installing electrical system
Adjustment, break-in operation and performance test
- Adjusting engine
- Break-in operation
- Performance test (JIS standard)
Troubleshooting
- Electronic troubleshooting
- Programming parameters
- System configuration parameters
- Troubleshooting without a diagnostic code
- Troubleshooting with a diagnostic code
- Troubleshooting with an event code
- Diagnostic functional tests