Mercedes Vaneo since 2002, repair e-manual (in Russian)

Contents

Operating instructions

Maintenance

• Car care
• Starting the engine using a booster battery
• Vehicle towing
• Jacking up the car
• Maintenance - list of works
• Maintenance - works
• Engine compartment - visual inspection
• Engine oil and oil filter - change
• Coolant - check level
• Ribbed belt - condition check
• Exhaust system - visual inspection
• Spark plugs - removal and installation
• Fuel filter - removal and installation
• Air filter - replacing the filter element
• Transmission. Main gear
• Gearbox - visual leak check
• Automatic transmission - check level, change transmission fluid and filter
• Suspension and steering
• Steering cuffs - check
• Ball joint caps - check
• Power steering - check fluid level
• Brakes, tires, wheels
• Brake fluid - check level
• Brake pads - checking residual thickness
• Parking brake - functional check, running-in and adjustment
• Brake fluid - replacement
• Wheels and tires
• Body. Salon equipment. Heater
• Dust filter - replace
• Electrical equipment
• Windscreen wipers - checking the rubber bands of brushes
• Battery - checking electrolyte level

Gasoline engine

• Specifications
• General information
• Engine - removal and installation
• Cylinder head cover - removing and installing
• Cylinder head - removal and installation
• Timing gear cover - removal and installation
• Timing chain - removal and installation
• Ribbed belt of accessory drive - removal and installation
• Ribbed belt pulley - removal and installation
• Engine lubrication system - general information
• Engine oil - circulation
• Oil pressure - check
• Engine oil level sensor - removing and installing
• Oil pan - removal and installation
• Oil pump - removal and installation

Diesel engine

• Specifications
• General information
• Engine - removal and installation
• Cylinder head cover - removing and installing
• Cylinder head - removal and installation
• Timing gear cover - removal and installation
• Timing chain - removal and installation
• Ribbed belt of accessory drive - removal and installation
• Ribbed belt pulley - removal and installation
• Engine lubrication system - general information
• Engine oil - circulation
• Oil pressure - check
• Engine oil level sensor - removing and installing
• Oil pan - removal and installation
• Oil pump - removal and installation
• Section Cooling, heating and ventilation
• Engine cooling system
• Coolant
• Coolant - replacement
• Thermostat - removal and installation
• Expansion tank and coolant level sensor - removal and installation
• Cooling system - leak test
• Water pump - removal and installation
• Radiator fan - removal and installation
• Radiator - removal and installation
• Heating and air conditioning
• Manual heater / air conditioning switches - removal and installation
• Interior blower - removal and installation
• Additional resistance of the interior blower fan - removal and installation
• Air distribution flap motor - removal and installation
• Heater - removal and installation
• Heater radiator - removal and installation
• Air conditioning compressor - removal and installation

Fuel injection system - gasoline engines

• General description and precautions
• The principle of operation of the fuel injection system
• Fuel injectors - check
• Fuel rail - removal and installation
• Intake manifold - removal and installation
• Throttle body - removal and installation
• Engine control unit - removal and installation
• Air filter - removal and installation
• Intake air temperature sensor - removal and installation
• Intake manifold pressure sensor - removal and installation
• Camshaft position sensor - removing and installing

Power system - diesel engines

• How a diesel engine works
• Glow plugs - check
• Glow plugs - removal and installation
• Fuel injectors - removal and installation
• Fuel rail - removal and installation
• Intake manifold and air filter - removal and installation
• Camshaft position sensor - removing and installing
• Intake air temperature sensor - removal and installation
• High pressure fuel pump - removal and installation

Fuel system

• General provisions
• Fuel system - pressure relief and bleeding
• Fuel pump and fuel gauge sensor - removal and installation
• Fuel priming pump of a car with a diesel engine - removal and installation

Exhaust system

• General information
• How the catalyst works
• Exhaust Turbocharger
• Exhaust manifold with catalyst - removal and installation
• Downpipe and muffler - removal and installation
• Diesel exhaust manifold - removal and installation
• Lambda probe - removal and installation
• Diesel pre-catalyst - removal and installation
• Turbocharger - removal and installation

Ignition system

• General description
• Coils and spark plugs - removal and installation

Clutch

• General description
• Coupling - removal, installation and inspection
• Clutch actuator - bleeding and hydraulic fluid change
• Clutch master cylinder - removal and installation

Mechanical transmission

• Specifications
• Manual transmission - description and removal
• Gear shift mechanism - removal and installation
• Reversing light sensor - removal and installation
• Position sensors of rods of selection and gear shifting - removal and installation
• Gear lever neutral position sensor - removing and installing

Automatic transmission

• Automatic transmission - removal and installation
• Gearbox control lever housing - removal and installation
• Gear selection cable - removal and installation
• Parking lock mechanism - removing and installing

Braking system

• Specifications
• General description
• Disc brake pads
• removal, check and installation
• Front wheel support - removal and installation
• Front wheel brake disc - removal and installation
• Rear wheel brake pads - removal and installation
• Rear wheel support - removal and installation
• Rear wheel brake disc - removal and installation
• Brake disc - check
• Parking brake pads - removal and installation
• Parking brake - adjustment
• Parking brake cable - removal and installation
• Parking brake lever - removal and installation
• Brake fluid
• Brake system - bleeding
• Brake hoses - removal and installation
• Vacuum brake booster - check, removal and installation
• Brake light switch - removal and installation
• Parking brake warning lamp switch - removal and installation
• Brake fluid reservoir - removal and installation
• Master brake cylinder - removal and installation

Suspension and steering

• Front suspension - general information
• Suspension strut - removal and installation
• Shock strut - disassembly
• Shock absorber - check
• Drive shafts - removal and installation
• SHRUS covers - removal and installation
• Front wheel hub - removal and installation
• Steering knuckle - removal and installation
• Lower wishbone - removal and installation
• Front wheel ABS sensor - removal and installation
• Rear suspension
• Rear suspension shock absorber removal and installation
• Rear suspension spring - removal and installation
• Lower trailing arm - removal and installation
• Rear wheel hub - removal and installation
• Rear wheel ABS sensor - removing and installing
• Steering
• Airbags - precautions
• Steering wheel airbag assembly - removal and installation
• Steering wheel - removal and installation
• Contact spiral - removal and installation
• Tie rod end - removal and installation
• Steering sleeve - removing and installing
• Tie rod - removal and installation
• Steering gear - removal and installation
• Power steering pump removal and installation

Body and interior trim

• General recommendations for performing work in the salon
• Deflectors - removal and installation
• Glove box - removal and installation
• Driver side instrument panel lower cover - removal and installation
• Passenger side dashboard lower cover - removal and installation
• Decorative trim for switches on the center console - removing and installing
• The front part of the center console - removal and installation
• Rear part of the center console - removal and installation
• Ashtray on the center console - removal and installation
• Front pillar trim - removal and installation
• Dashboard - removal and installation
• Interior rearview mirror - removal and installation
• Switches on the center console - removal and installation
• Outdoor lighting switch - removal and installation
• B-pillar trim - removing and installing
• Body - general description and precautions
• Front bumper - removal and installation
• Rear bumper - removal and installation
• Front wheel arch liner - removal and installation
• Rear wheel liner - removing and installing
• Front wing - removal and installation
• Radiator grill - removal and installation
• Hood - removal, installation and fitting
• Bonnet lock drive rod - removal and installation
• Bonnet lock - removal and installation
• Front door - removal and installation
• Moldings - removal and installation
• Door trim - removal and installation
• Door opening limiter - removal and installation
• Front door window regulator - removal and installation
• Window regulator motor - removal and installation
• Door glass - removal and installation
• External door handle - removal and installation
• Door lock - removal and installation
• Switch (cylinder) of the lock - removal and installation
• Outside rearview mirror - removal and installation
• Tilt-back door - removal and installation
• Rear door trim - removal and installation
• Rear door lock - removal and installation
• Gas-filled stop - removal and installation

Electrical system

• General description and precautions
• Additional electrical equipment - installation
• Troubleshooting electrical equipment
• Switches - check for current flow
• Relay test
• Heated rear window - check
• Sound signal - removal and installation
• Fuses - replacement
• Battery - removal and installation
• Generator
• Generator - removal and installation
• Alternator pulley - removal and installation
• Generator regulator - removal and installation
• Starter - removal and installation
• Traction relay - removal, installation and inspection
• Windscreen wiper
• Windshield wiper blade holder - removal and installation
• Front glass cleaner - removal and installation
• Windshield wiper motor - removing and installing
• Rear window wiper brush holder - removing and installing
• Rear window wiper motor - removing and installing
• Lighting devices
• Rear lights - removal and installation
• Additional brake light - removal and installation
• License plate light bulbs - removal and installation
• Headlights - removal and installation
• Headlamp lens - removal and installation
• Instrument panel - removal and installation
•  
• Steering column switches - removal and installation
• Switches on the rear of the center console - removal and installation
• Outside air temperature sensor - removal and installation
• Parking aid control relay (parking sensors) - removal and installation
• Front bumper parking aid sensors - removing and installing
• Radio receiver - removal and installation
• Speakers - removal and installation
• Roof radio antenna - removal and installation

Troubleshooting

Basic electrical diagrams

Customers reviews