Mercedes Transporter T1 / Sprinter Т1N / 100D / 207D / 208D / 210D / 307D / 308D / 310D / 408D / 410D since 1979, repair e-manual (in Russian)
Only original manuals
Available immediately after payment
Full compliance with the paper edition
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-053-х
Number of pages: 232
Format: file PDF
About the manual
Type: OM616 / OM601 / OM602
Displacement: 2.3 / 2.4 / 2.9D L.
Power: 55 / 58 / 59 kW
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Publisher:
Gusi-Lebedi
Categories:
Mercedes-Benz
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-053-х
Number of pages: 232
Format: file PDF
About the manual
Type: OM616 / OM601 / OM602
Displacement: 2.3 / 2.4 / 2.9D L.
Power: 55 / 58 / 59 kW
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Maintenance
- Service specifications
- Vehicle identification numbers
- Routine maintenance
- Service plan
- Weekly checks
- Lubricants and fluids
- Service procedures
- Introduction
- Every 9,000 km
- Changing the engine oil and filter
- Intensive service
- Every 18,000 km
- Checking the automatic transmission fluid level
- Check for leaks
- Checking and replacing the auxiliary drive belt
- Checking the air conditioner system
- Checking and adjusting the idle speed
- Suspension and steering test
- Checking the front brake pad
- Rear brake pad check
- Parking brake test
- Checking the exhaust system
- Checking the oil level in the manual transmission
- Checking the oil level in the final drive mechanism
- Checking the drive shaft coupling
- Seat belt check
- General lubrication
- Checking the beam direction adjustment
- Checking the windscreen / headlight washer system
- Every 55,000 km
- Replacing the air filter element
- Test in motion
- Replacing the fuel filter and the filter installed on the fuel pump
- Automatic transmission fluid and filter replacement
- Every 12 months
- Replacing the brake fluid
- Checking the clutch friction disc - manual transmission models
- Every 3 years
- Coolant replacement
Engines 601 and 602
- Specifications
- Engine - removal and installation
- Disassembly of the engine - general description and sequence
- Cylinder head - general description
- Cylinder head - removal and installation
- Cylinder head disassembly
- Cylinder head and valves - cleaning and inspection
- Cylinder head - repair
- Timing gear cover - removing and installing
- Pistons and connecting rods - removal
- Measurement of cylinders
- Pistons and connecting rods - cleaning and inspection
- Pistons and connecting rods - assembly
- Pistons and connecting rods - installation
- Cylinder block - cleaning and inspection
- Crankshaft and flywheel - general description
- Crankshaft - removal
- Crankshaft - check
- Crankshaft - installation
- Flywheel / drive disc - removal and installation
- Belt pulley and crankshaft hub
- Rear crankshaft oil seal and oil seal housing - replacement
- Front crankshaft oil seal - replacement
- Distribution mechanism - general description
- Chain tensioner - removal and installation
- Main drive chain - removal and installation
- Tensioner rail - removing and installing
- Anti-roll bar - removal and installation
- Crankshaft sprocket - removal and installation
- Camshaft - removal and installation
- Hydraulic push rod expansion joints - general description
- Checking pushers
- Pushers - removal and installation
- Engine lubrication system - general description
- Oil pump - removal and installation
- Oil pan - removal and installation
- Oil filter
- Changing the engine oil
- Checking oil pressure
- Compression test and pressure hold - description
- Engine - preparing to start after bulkhead
Engine 616
- Specifications
- Engine - removal and installation
- Compression test and pressure hold - description
- Disassembly and assembly of the engine - general description
- Cylinder head - general description
- Cylinder head - removal and installation
- Cylinder head disassembly
- Cylinder head - repair
- Pistons and connecting rods - removal
- Measurement of cylinders
- Pistons and connecting rods - check
- Pistons and connecting rods - assembly
- Pistons and connecting rods - installation
- Cylinder block - bulkhead
- Crankshaft - removal
- Crankshaft - check
- Crankshaft - installation
- Flywheel / drive disc - removal and installation
- Belt pulley and crankshaft hub - removal and installation
- Rear crankshaft oil seal and its cover - removing and installing
- Front crankshaft oil seal - replacement
- Camshaft and rocker arms - general description
- Rocker arm mechanism - removal and installation
- Camshaft - removal and installation
- Chain tensioner - removal and installation
- Timing chain - replacement
- Tensioner strips - removal and installation
- Anti-roll bar - removal and installation
- Camshaft drive
- Valve clearance adjustment
- Engine lubrication system
- Oil pump - removal and installation
- Oil pan - removal and installation
- Oil filter
- Engine - preparing to start after bulkhead
Cooling, heating and ventilation systems
- Specifications
- General description
- Coolant - draining and filling the system
- Antifreeze - general description
- Expansion tank cap - leak test
- Radiator - removal, inspection and installation
- Viscous fan clutch - removal and installation
- Water pump - removal and installation
- Water pump belt - inspection, removal and installation
- Thermostat - removal, operation check and installation
- Coolant hoses - disconnecting and replacing
- Heater - removal and installation
- Heater blower - removal and installation
- Heater matrix - replacement
Diesel fuel system
- Specifications
- General description
- High pressure fuel pump - removal and installation
- Checking the injection moment
- Nozzle body and nozzle - removal and installation
- Injector repair
- Idle speed adjustment
- Gas drive adjustment
- Pneumatic idle speed increasing device
- Air filter
- Electronic regulation of idle speed
- Fuel pump
- Fuel filter
- Stopping the engine
- Fuel heating system
- Injection system on models for Switzerland and Austria
- Exhaust Gas Recirculation
- Fuel injection pump service (engine 616)
- High pressure fuel pump repair - general description (engine 616)
- High pressure fuel pump - removal and installation (engine 616)
- The moment of the start of fuel injection of the high pressure fuel pump (engine 616)
- Removing air from the system (engine 616)
Electrical equipment
- Specifications
- General description and precautions
- Battery - health check and charging
- Battery - removal and installation
- Generator - checking operation without removing from the vehicle
- Generator - removal and installation
- Generator - bulkhead and component health check
- Starter - functional check
- Starter - removal and installation
- Starter - bulkhead
- Starter - diagnostics
- Glow plugs - general description
- Glow plugs - removal and installation
- Heating system - diagnostics
- Electrical troubleshooting - general description
- Fuses and Relays - general description
- Headlights - changing bulbs
- Headlights - replacement
- Headlights - adjusting the direction of the light beam
- Windscreen wipers - component removal and installation
Clutch
- Specifications
- General description
- Clutch components - removal, inspection and installation
- Release mechanism components - removal and installation
- Clutch friction disc - check for wear (without removing)
- Clutch master cylinder - removal and installation
- Clutch slave cylinder - removal and installation
- Hydraulic clutch - bleeding
Manual transmission
- Specifications
- General description
- Manual transmission - oil drain and filling
- Gearbox - removal and installation
- Transmission front cover - oil seal removal, replacement and installation
- Transmission rear cover - oil seal removal, replacement and installation
- Speedometer drive mechanism - removal and installation
- Gear lever linkage - adjust
- Oil - level measurement
- Gear lever - removal and installation
Automatic transmission
- Specifications
- General description
- Lever select ra of the driving mode - removal and installation
- Drive mode switching rod - adjustment, removal and installation
- Pressure control cable - adjust
- Starter lock / reversing light switch - removal, installation and adjustment
- Automatic transmission - removal and installation
- Bulkhead automatic transmission - general description
Drive shafts, final drive and propeller shaft
- Specifications
- General description
- Final drive block - removal and installation
- Cardan shaft - removal and installation
- Drive shaft - removal and installation
- Drive Shaft - Bulkhead
- Main drive bevel gear oil seal - replacement
- Final drive unit - oil level measurement and oil change
Braking system
- Specifications
- General description
- Rear brakes - adjustment
- Disc brake pads - replacement
- Brake caliper - removal and installation
- Brake caliper - bulkhead
- Drum brake pads - replacement and position adjustment (models with automatic governors)
- Wheel brake cylinders - removal, bulkhead and installation
- Brake master cylinder - removal, bulkhead and installation
- Parking brake - adjustment
- Handbrake cables - replacement
- Brake booster - removal and installation
- Hydraulic brake system - bleeding
- Brake fluid - replacement
- Brake force regulator - adjustment
- Brake pads - thickness check
Suspension and steering gear
- Specifications
- General description
- Front axle - removal and installation
- Front axle - bulkhead
- Front wheel bearings - end play adjustment
- Front wheel hub - removal and installation
- Front wheel bearings - replacement
- Front suspension steering knuckle - removal and installation
- Wheel alignment - general description
- Front wheel alignment - adjustment
- Rear axle - removal and installation
- Rear axle - bulkhead
- Assembly of the brake drum / rear wheel hub - removal and installation
- Rear wheel bearings - replacement
- Springs - replacement
- Shock absorbers - replacement
- Anti-roll bar - removing and installing
- Steering gear without amplifier - removal and installation
- Steering rods and steering arm - removal and installation
- Power steering - removal and installation
- Power steering hydraulic system - bleeding
- Steering wheel - removal and installation
- Steering gear without power steering - measuring oil level
Troubleshooting
- Engine
- Cooling system
- Fuel and exhaust systems
- Clutch
- Mechanical transmission
- Automatic transmission
- Cardan shaft
- Rear axle
- Braking system
- Suspension and steering
- Electrical system
Wiring diagrams
Customers reviews
from Сергей on 15/01/2021
Старая машина нуждается в более тщательном техобслуживание. В книге по ремонту Мерседес Т1 этому приведена целая большая глава. Не сказать что там много узнать нового, но явная польза от книги есть.
