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Mercedes Transporter T1 / Sprinter Т1N / 100D / 207D / 208D / 210D / 307D / 308D / 310D / 408D / 410D since 1979, repair e-manual (in Russian)

Mercedes Transporter T1 / Sprinter Т1N / 100D / 207D / 208D / 210D / 307D / 308D / 310D / 408D / 410D since 1979, repair e-manual (in Russian)
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Only original manuals
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Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-053-х
Number of pages: 232
Format: file PDF

About the manual

Type: OM616 / OM601 / OM602

Displacement: 2.3 / 2.4 / 2.9D L.

Power: 55 / 58 / 59 kW

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Mercedes-Benz
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 5-27480-053-х
Number of pages: 232
Format: file PDF

About the manual

Type: OM616 / OM601 / OM602

Displacement: 2.3 / 2.4 / 2.9D L.

Power: 55 / 58 / 59 kW

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Maintenance

  • Service specifications
  • Vehicle identification numbers
  • Routine maintenance
  • Service plan
  • Weekly checks
  • Lubricants and fluids
  • Service procedures
  • Introduction
  • Every 9,000 km
  • Changing the engine oil and filter
  • Intensive service
  • Every 18,000 km
  • Checking the automatic transmission fluid level
  • Check for leaks
  • Checking and replacing the auxiliary drive belt
  • Checking the air conditioner system
  • Checking and adjusting the idle speed
  • Suspension and steering test
  • Checking the front brake pad
  • Rear brake pad check
  • Parking brake test
  • Checking the exhaust system
  • Checking the oil level in the manual transmission
  • Checking the oil level in the final drive mechanism
  • Checking the drive shaft coupling
  • Seat belt check
  • General lubrication
  • Checking the beam direction adjustment
  • Checking the windscreen / headlight washer system
  • Every 55,000 km
  • Replacing the air filter element
  • Test in motion
  • Replacing the fuel filter and the filter installed on the fuel pump
  • Automatic transmission fluid and filter replacement
  • Every 12 months
  • Replacing the brake fluid
  • Checking the clutch friction disc - manual transmission models
  • Every 3 years
  • Coolant replacement

Engines 601 and 602

  • Specifications
  • Engine - removal and installation
  • Disassembly of the engine - general description and sequence
  • Cylinder head - general description
  • Cylinder head - removal and installation
  • Cylinder head disassembly
  • Cylinder head and valves - cleaning and inspection
  • Cylinder head - repair
  • Timing gear cover - removing and installing
  • Pistons and connecting rods - removal
  • Measurement of cylinders
  • Pistons and connecting rods - cleaning and inspection
  • Pistons and connecting rods - assembly
  • Pistons and connecting rods - installation
  • Cylinder block - cleaning and inspection
  • Crankshaft and flywheel - general description
  • Crankshaft - removal
  • Crankshaft - check
  • Crankshaft - installation
  • Flywheel / drive disc - removal and installation
  • Belt pulley and crankshaft hub
  • Rear crankshaft oil seal and oil seal housing - replacement
  • Front crankshaft oil seal - replacement
  • Distribution mechanism - general description
  • Chain tensioner - removal and installation
  • Main drive chain - removal and installation
  • Tensioner rail - removing and installing
  • Anti-roll bar - removal and installation
  • Crankshaft sprocket - removal and installation
  • Camshaft - removal and installation
  • Hydraulic push rod expansion joints - general description
  • Checking pushers
  • Pushers - removal and installation
  • Engine lubrication system - general description
  • Oil pump - removal and installation
  • Oil pan - removal and installation
  • Oil filter
  • Changing the engine oil
  • Checking oil pressure
  • Compression test and pressure hold - description
  • Engine - preparing to start after bulkhead

Engine 616

  • Specifications
  • Engine - removal and installation
  • Compression test and pressure hold - description
  • Disassembly and assembly of the engine - general description
  • Cylinder head - general description
  • Cylinder head - removal and installation
  • Cylinder head disassembly
  • Cylinder head - repair
  • Pistons and connecting rods - removal
  • Measurement of cylinders
  • Pistons and connecting rods - check
  • Pistons and connecting rods - assembly
  • Pistons and connecting rods - installation
  • Cylinder block - bulkhead
  • Crankshaft - removal
  • Crankshaft - check
  • Crankshaft - installation
  • Flywheel / drive disc - removal and installation
  • Belt pulley and crankshaft hub - removal and installation
  • Rear crankshaft oil seal and its cover - removing and installing
  • Front crankshaft oil seal - replacement
  • Camshaft and rocker arms - general description
  • Rocker arm mechanism - removal and installation
  • Camshaft - removal and installation
  • Chain tensioner - removal and installation
  • Timing chain - replacement
  • Tensioner strips - removal and installation
  • Anti-roll bar - removal and installation
  • Camshaft drive
  • Valve clearance adjustment
  • Engine lubrication system
  • Oil pump - removal and installation
  • Oil pan - removal and installation
  • Oil filter
  • Engine - preparing to start after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • General description
  • Coolant - draining and filling the system
  • Antifreeze - general description
  • Expansion tank cap - leak test
  • Radiator - removal, inspection and installation
  • Viscous fan clutch - removal and installation
  • Water pump - removal and installation
  • Water pump belt - inspection, removal and installation
  • Thermostat - removal, operation check and installation
  • Coolant hoses - disconnecting and replacing
  • Heater - removal and installation
  • Heater blower - removal and installation
  • Heater matrix - replacement

Diesel fuel system

  • Specifications
  • General description
  • High pressure fuel pump - removal and installation
  • Checking the injection moment
  • Nozzle body and nozzle - removal and installation
  • Injector repair
  • Idle speed adjustment
  • Gas drive adjustment
  • Pneumatic idle speed increasing device
  • Air filter
  • Electronic regulation of idle speed
  • Fuel pump
  • Fuel filter
  • Stopping the engine
  • Fuel heating system
  • Injection system on models for Switzerland and Austria
  • Exhaust Gas Recirculation
  • Fuel injection pump service (engine 616)
  • High pressure fuel pump repair - general description (engine 616)
  • High pressure fuel pump - removal and installation (engine 616)
  • The moment of the start of fuel injection of the high pressure fuel pump (engine 616)
  • Removing air from the system (engine 616)

Electrical equipment

  • Specifications
  • General description and precautions
  • Battery - health check and charging
  • Battery - removal and installation
  • Generator - checking operation without removing from the vehicle
  • Generator - removal and installation
  • Generator - bulkhead and component health check
  • Starter - functional check
  • Starter - removal and installation
  • Starter - bulkhead
  • Starter - diagnostics
  • Glow plugs - general description
  • Glow plugs - removal and installation
  • Heating system - diagnostics
  • Electrical troubleshooting - general description
  • Fuses and Relays - general description
  • Headlights - changing bulbs
  • Headlights - replacement
  • Headlights - adjusting the direction of the light beam
  • Windscreen wipers - component removal and installation

Clutch

  • Specifications
  • General description
  • Clutch components - removal, inspection and installation
  • Release mechanism components - removal and installation
  • Clutch friction disc - check for wear (without removing)
  • Clutch master cylinder - removal and installation
  • Clutch slave cylinder - removal and installation
  • Hydraulic clutch - bleeding

Manual transmission

  • Specifications
  • General description
  • Manual transmission - oil drain and filling
  • Gearbox - removal and installation
  • Transmission front cover - oil seal removal, replacement and installation
  • Transmission rear cover - oil seal removal, replacement and installation
  • Speedometer drive mechanism - removal and installation
  • Gear lever linkage - adjust
  • Oil - level measurement
  • Gear lever - removal and installation

Automatic transmission

  • Specifications
  • General description
  • Lever select ra of the driving mode - removal and installation
  • Drive mode switching rod - adjustment, removal and installation
  • Pressure control cable - adjust
  • Starter lock / reversing light switch - removal, installation and adjustment
  • Automatic transmission - removal and installation
  • Bulkhead automatic transmission - general description

Drive shafts, final drive and propeller shaft

  • Specifications
  • General description
  • Final drive block - removal and installation
  • Cardan shaft - removal and installation
  • Drive shaft - removal and installation
  • Drive Shaft - Bulkhead
  • Main drive bevel gear oil seal - replacement
  • Final drive unit - oil level measurement and oil change

Braking system

  • Specifications
  • General description
  • Rear brakes - adjustment
  • Disc brake pads - replacement
  • Brake caliper - removal and installation
  • Brake caliper - bulkhead
  • Drum brake pads - replacement and position adjustment (models with automatic governors)
  • Wheel brake cylinders - removal, bulkhead and installation
  • Brake master cylinder - removal, bulkhead and installation
  • Parking brake - adjustment
  • Handbrake cables - replacement
  • Brake booster - removal and installation
  • Hydraulic brake system - bleeding
  • Brake fluid - replacement
  • Brake force regulator - adjustment
  • Brake pads - thickness check

Suspension and steering gear

  • Specifications
  • General description
  • Front axle - removal and installation
  • Front axle - bulkhead
  • Front wheel bearings - end play adjustment
  • Front wheel hub - removal and installation
  • Front wheel bearings - replacement
  • Front suspension steering knuckle - removal and installation
  • Wheel alignment - general description
  • Front wheel alignment - adjustment
  • Rear axle - removal and installation
  • Rear axle - bulkhead
  • Assembly of the brake drum / rear wheel hub - removal and installation
  • Rear wheel bearings - replacement
  • Springs - replacement
  • Shock absorbers - replacement
  • Anti-roll bar - removing and installing
  • Steering gear without amplifier - removal and installation
  • Steering rods and steering arm - removal and installation
  • Power steering - removal and installation
  • Power steering hydraulic system - bleeding
  • Steering wheel - removal and installation
  • Steering gear without power steering - measuring oil level

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Cardan shaft
  • Rear axle
  • Braking system
  • Suspension and steering
  • Electrical system

Wiring diagrams

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Customers reviews

Старая машина нуждается в более тщательном техобслуживание. В книге по ремонту Мерседес Т1 этому приведена целая большая глава. Не сказать что там много узнать нового, но явная польза от книги есть.