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Mercedes 190 / 190E / 190D 1983 thru 1993, repair e-manual (in Russian)

Mercedes 190 / 190E / 190D 1983 thru 1993, repair e-manual (in Russian)
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Publisher: © "Gusi-Lebedi"
ISBN: 978-985-455-149-4
Number of pages: 272
Format: file PDF

About the manual

Type: petrol / diesel

Displacement: 1.8 / 2.0 / 2.3 / 2.6 / 2.0D / 2.5D L.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Gusi-Lebedi
Categories: Mercedes-Benz
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Gusi-Lebedi"
ISBN: 978-985-455-149-4
Number of pages: 272
Format: file PDF

About the manual

Type: petrol / diesel

Displacement: 1.8 / 2.0 / 2.3 / 2.6 / 2.0D / 2.5D L.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Foreword

Operating instructions

Maintenance

  • Dimensions and weight
  • Weekly checks
  • Lubricants and fluids
  • Part A: Maintenance - gasoline models
  • Service specifications - gasoline models
  • Service plan - gasoline models
  • Part B: Maintenance - diesel models
  • Service specifications
  • Service plan - diesel models

4-cylinder gasoline engine - repair operations in the car

  • Specifications
  • General description
  • Compression check - description
  • Engine block and valve stroke labels - general description and use
  • Camshaft cover - removal and installation
  • Crankshaft pulley / vibration damper and hub - removal and installation
  • Drive chain cover - removal and installation
  • Drive chain - inspect and replace
  • Drive chain tensioner, sprockets and guides - removal, inspection and installation
  • Auxiliary shaft - removal, inspection and installation
  • Valve train, tappets and camshaft - removal, inspection and installation
  • Cylinder head - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump - removal, inspection and installation
  • Flywheel / drive disc - removal, inspection and installation
  • Crankshaft oil seals - replacement
  • Crankshaft bushing bearing - replacement
  • Engine / transmission brackets - inspect and replace

6-cylinder gasoline engine - repair operations in the car

  • Specifications
  • General description
  • Compression check - description
  • Engine block and valve stroke labels - general description and use
  • Camshaft cover - removal and installation
  • Crankshaft pulley / vibration damper and hub - removal and installation
  • Drive chain covers - removal and installation
  • Drive chain - inspect and replace
  • Drive chain tensioner, sprockets and guides - removal, inspection and installation
  • Valve train, valve lifters and camshaft - removal, inspection and installation
  • Cylinder head - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump and drive chain - removal, inspection and installation
  • Flywheel / drive disc - removal, inspection and installation
  • Oil seals - replacement

Diesel engine - repair operations in the car

  • Specifications
  • General description
  • Compression test and pressure hold - description
  • Engine and tags - general description and usage
  • Camshaft cover - removal and installation
  • Crankshaft pulley / vibration damper and hub - removal and installation
  • Drive chain cover - removal and installation
  • Drive chain - inspect and replace
  • Drive chain tensioner, sprockets and guides - removal, inspection and installation
  • Camshaft and valve lifters - removal, inspection and installation
  • Cylinder head - removal, inspection and installation
  • Pallet - removal and installation
  • Oil pump and drive chain - removal, inspection and installation
  • Flywheel / drive disc - removal, inspection and installation
  • Crankshaft oil seals - replacement
  • Crankshaft bushing bearing - replacement
  • Engine / transmission brackets - inspect and replace
  • Engine oil cooler - removal and installation

Engine removal and rebuilding procedures

  • Specifications
  • General description
  • Engine bulkhead - general description
  • Removing the engine - methods and precautions
  • Petrol engines with 4 cylinders - removal and installation
  • Petrol engines with 6 cylinders - removal and installation
  • Diesel engines - removal and installation
  • Engine - disassembly sequence
  • Cylinder head disassembly
  • Cylinder head and valves - cleaning and inspection
  • Cylinder head assembly
  • Piston / connecting rod assembly - removal
  • Crankshaft - removal
  • Crankcase - cleaning and inspection
  • Piston / connecting rod assembly - cleaning and inspection
  • Crankshaft - inspection
  • Main and connecting rod bearings and cap bolts - inspection
  • Engine assembly sequence
  • Piston rings - installation
  • Crankshaft - installing and checking the working th main bearing clearance
  • Piston / connecting rod assembly - installing and checking connecting rod bearing running clearance
  • Engine - preparing to start after bulkhead

Cooling, heating and ventilation systems

  • Specifications
  • General description and precautions
  • Coolant hoses - disconnecting and replacing
  • Radiator - removal, inspection and installation
  • Thermostat - removal, testing and installation
  • Cooling fan - test, removal and installation
  • Electrical sensors of the cooling system - removal and installation
  • Cooling pump - removal and installation
  • Heating / ventilation system components - removal and installation
  • Air conditioning system - general description and precautions

Carburetor fuel systems

  • Specifications
  • General description and precautions
  • Air filter assembly and filter element - removal and installation
  • Air filter temperature control system - component test and replacement
  • Fuel pump - removal and installation
  • Fuel level indicator sensor - removal and installation
  • Fuel tank - removal and installation
  • Accelerator cable - removal, installation and adjustment
  • Carburetor Stromberg 175 CDT - general description and replacement of components
  • Pierburg 2E-E carburetor - general description and replacement of components
  • Carburetor - removal and installation
  • Intake manifold - removal and installation
  • Intake manifold heater - removing and installing

Fuel injection system Bosch KE-Jetronic

  • Specifications
  • General description and precautions
  • Accelerator cable - removal, installation and adjustment
  • Air filter and filter element - removal and installation
  • Fuel filter - removal and installation
  • Fuel accumulator - removal and installation
  • Fuel level indicator sensor - removal and installation
  • Fuel pump - removal and installation
  • Fuel tank - removal and installation
  • Throttle body - removal and installation
  • Intake manifold - removal and installation
  • KE-Jetronic injection system components - removal and installation
  • Fuel injection system - pressure relief
  • Adjusting the idle speed and CO content in the exhaust gas

Diesel fuel injection systems

  • Specifications
  • General description and precautions
  • Air filter - removal and installation
  • Fuel level sensor - removal and installation
  • Fuel tank - removal and installation
  • Intake manifold - removal and installation
  • Accelerator cable - removal, installation and adjustment
  • High pressure fuel pump - removal and installation
  • Fuel suction pump - removal and installation
  • Injection timing adjustment mechanism and sprocket - removal and installation
  • Start of injection of high-pressure fuel pump - general description, check and adjustment
  • Injectors and high pressure fuel lines - removal and installation
  • ELR electronic idle speed ​​control system - removing and installing components
  • Electronic anti-knock control system - removal and installation of knots
  • Electronic diesel management system (EDS) - removing and installing components
  • Engine overload protection system - removing and installing components
  • Fuel thermostat - removal and installation

Exhaust system and exhaust gas aftertreatment system

  • Specifications
  • General description
  • Fuel vapor recovery system - general description and replacement of components
  • Blow-by gas venting system - general description
  • Exhaust manifold - removal and installation
  • Exhaust gas recirculation (EGR) system - general description and component replacement
  • Turbine generator - removal and installation
  • Exhaust system - general description and replacement of components
  • Catalytic converters - general description and precautions
  • Air injection system - component removal and installation

Starting and charging systems

  • Specifications
  • General description and precautions
  • Battery - check and charge
  • Battery - removal and installation
  • Alternator / charging system - car test
  • Generator - removal and installation
  • Alternator - brush holder / voltage regulator unit replacement
  • Engine starting system - test
  • Starter-removal and installation
  • Starter - bulkhead

Ignition system - 4-cylinder petrol engines

  • Specifications
  • General description
  • Ignition system - test
  • High voltage ignition coil - removal and installation
  • Distributor - removal and installation
  • Distributor slider - removal and installation
  • Ignition timing - check and adjustment
  • Ignition control system assemblies - removal and installation

Ignition system - 6-cylinder petrol engines

  • Specifications
  • General description
  • Ignition system - test
  • High voltage ignition coil - removal and installation
  • Distributor and distributor slider - removal and installation
  • Ignition timing - check and adjustment
  • Ignition system control units - removal and installation

Preheating system - diesel engines

  • Specifications
  • General description
  • Glow plug control unit - removal and installation
  • Glow plugs - test, removal and installation
  • Coolant temperature sensor - removal and installation

Clutch

  • Specifications
  • General description
  • Clutch assembly - removal, inspection and installation
  • Bearing and clutch release lever - removal, inspection and installation
  • Slave cylinder - removal, bulkhead and installation
  • Master cylinder - removal, bulkhead and installation
  • Hydraulic system - bleeding
  • Clutch pedal - removal and installation

Mechanical transmission

  • Specifications
  • General description
  • Mechanical transmission - fluid draining and filling
  • Gear selector components - removal, installation and adjustment
  • Oil seals - replacement
  • Reversing light switch - checking, removing and installing
  • Mechanical transmission - removal and installation
  • Mechanical transmission overhaul - general description

Automatic transmission

  • Specifications
  • General description
  • Gear selection lever - removal and installation
  • Gear shift rod - adjustment, removal and installation
  • Pressure control cable - adjust
  • Starter lock / reversing light switch - removal, installation and adjustment
  • Automatic transmission - removal and installation
  • Bulkhead automatic transmission - general description

Main gear, drive and cardan shafts

  • Specifications
  • General description
  • Final drive unit - draining and filling fluid
  • Final drive block - removal and installation
  • Final drive block oil seals - replacement
  • Drive shaft - removal and installation
  • SHRUS protective covers - replacement
  • Cardan shaft - removal and installation
  • Propshaft rubber coupling - check and replace
  • Propshaft bearing - check and replace
  • Universal joint for propshaft - check and replace

Braking system

  • Specifications
  • General description
  • Hydraulic system - pumping
  • Hydraulic pipes and hoses - replacement
  • Front brake pads - replacement
  • Rear brake pads - replacement
  • Front brake disc - inspection, removal and installation
  • Rear brake disc - inspection, removal and installation
  • Front brake caliper - removal, bulkhead and installation
  • Rear brake caliper - removal, bulkhead and installation
  • Master cylinder - removal, bulkhead and installation
  • Vacuum booster - check, removal and installation
  • Vacuum booster check valve - removal, check and installation
  • Parking brake - adjustment
  • Parking brake shoes - removal and installation
  • Parking brake cables - removal and installation
  • Brake light switch - removal and installation
  • Anti-lock braking system (ABS) - general description
  • ABS system components - removal and installation
  • Brake vacuum pump (diesel models) - check, removal and installation

Suspension and steering

  • Specifications
  • General description
  • Front hub bearing - check and adjust
  • Front hub assembly - removal, bulkhead and installation
  • Front steering knuckle - removal and installation
  • Front suspension shock absorber - removal, bulkhead and installation
  • Front suspension coil spring - removal and installation
  • Front suspension lower arm - removal, bulkhead and installation
  • Front suspension anti-roll bar - removal and installation
  • Rear hub retainer - removing and installing
  • Rear hub bearing - replacement
  • Rear suspension shock absorber - removal, testing and installation
  • Rear suspension coil spring - removal and installation
  • Rear suspension arms - removal and installation
  • Rear suspension lower arm - removal, bulkhead and installation
  • Rear suspension anti-roll bar - removal and installation
  • Rear suspension anti-roll bar link - removal and installation
  • Steering wheel - removal and installation
  • Steering column - removal, inspection and installation
  • Steering column lock / ignition switch - removal and installation
  • Steering column rubber sleeve - removal and installation
  • Steering box - removal, bulkhead and installation
  • Steering arm of the steering box - removal and installation
  • Steering block lower gasket - replacement
  • Power steering pump - removing and installing
  • Power steering system - bleed
  • Steering damper - removal and installation
  • Tie rod - removal and installation
  • Intermediate steering lever - removal and installation
  • Tie rod ball joints - removal and installation
  • Tie rod - removal and installation
  • Wheel alignment and steering angles - general description

Body

  • Specifications
  • General description
  • Service - body and sub-frame
  • Maintenance - upholstery and rugs
  • Minor damage to the body - restoration
  • Significant damage to the body - restoration
  • Hood - removal and installation
  • Hood - adjustment
  • Bonnet hinge - removal and installation
  • Bonnet support - removal and installation
  • Bonnet cable - removal and installation
  • Bonnet lock - removal and installation
  • Radiator grill - removal and installation
  • Emblem - removal and installation
  • Trunk lid - removal and installation
  • Trunk lid lock - removal and installation
  • Front and rear bumpers - removal and installation
  • Bumpers - disassembly and assembly
  • Door trim panel - removal and installation
  • Front door window regulator - removal and installation
  • Front door window glass - removal and installation
  • Rear door window regulator - removal and installation
  • Rear door window glass - removal and installation
  • Rear door window - removal and installation
  • External front door handle - removal and installation
  • Front door lock - removal and installation
  • Rear door outer handle - removal and installation
  • Rear door lock - removal and installation
  • Door locking actuator (central locking system) - removal and installation
  • Front and rear doors - removal and installation
  • Windshield and rear window - removal and installation
  • Outside mirror glass (manually adjustable) - replacement
  • Assembly of the external mirror (with manual adjustment) - removal and installation
  • Outside mirror glass (electrically adjustable) - replacement
  • Outside mirror assembly (electrically adjustable) removal and installation
  • Front seats - removal and installation
  • Rear seat - removal and installation
  • Seat belts - removal and installation
  • Luke - general description
  • Vacuum pump for central locking system - removing and installing
  • Central control panel - removal and installation
  • Glove box - removal and installation
  • Panel - removal and installation

Electrical system

  • Specifications
  • General description and precautions
  • Finding a short circuit in an electrical circuit - general description
  • Fuses and relays - general description
  • Central electric unit - removal and installation
  • Steering column combination switch - removal and installation
  • Panel and center console switches - removal and installation
  • Interior door switches - removal and installation
  • Dashboard - removal and installation
  • Dashboard components - removal and installation
  • Wire ropespeedometer drive - removal and installation
  • Lamps (external) - replacement
  • Lamps (internal) - replacement
  • External lights - removal and installation
  • Headlamp lens - removal and installation
  • Headlights - adjustment
  • Headlight beam height adjustment system - description
  • Wiper blades and wiper arm - removal and installation
  • Wiper motor and rod - removal and installation
  • Wiper motor - removal and installation
  • Windshield washer system - removal, installation and adjustment
  • Sound signals - removal and installation
  • Car radio - removal and installation
  • Front and rear speakers - removal and installation
  • Radio antenna - removal and installation
  • Speed ​​control components - removal and installation
  • Anti-theft alarm system - general description
  • Airbag system - general description and precautions
  • Airbag system components - removal and installation
  • Wiring diagrams - general description

Troubleshooting

  • Engine
  • Cooling system
  • Fuel and exhaust systems
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Differential and propeller shaft
  • Braking system
  • Suspension and steering
  • Electrical system

Wiring diagrams

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Давно хотел найти именно эту книгу. В ней прекрасно изложена информация по ремонту. Аналогов данной книги в продаже в бумажном виде уже не найти. Очень рекомендую владельцам этой старой но очень практичной машины.