Land Rover FreeLander 2001 thru 2004, repair e-manual (in Russian)
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
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Publisher: © "Motorist"
ISBN: 978-138-363-722-3
Number of pages: 1404
Format: file PDF
About the manual
Engine type: Td4 / К1 / КV6
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Publisher:
Motorist
Categories:
Land Rover
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-138-363-722-3
Number of pages: 1404
Format: file PDF
About the manual
Engine type: Td4 / К1 / КV6
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Car design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
Introduction
- How to use this manual
- Repair work and replacement of components
- Features
- Abbreviations and symbols
General information
- General safety rules
- Safe working practices
- Environmental protection measures
- General recommendations when performing plumbing work
- Ball and roller bearings
- Oil seals
- Joints and butt surfaces
- Locking parts of connections
- Parts with cylindrical threads
- Bolt symbols
- Nut designation
- Flexible lines and hoses
- Dedicated tool for repair and maintenance
- Using roller road test benches
- Fuel safety measures
- Electrical precautions
- Rules for working with airbags and seat belt pretensioners
- Forcing the SRS component
- Replacing SRS system components
- Air conditioning precautions
- Urgent assistance to the victim
- Maintenance precautions
- Replacing the air conditioning compressor
Specifications
- Diesel engine Td4
- Gasoline engine K18
- Gasoline engine КV6
- Fuel system of Td4 diesel engine
- Fuel system of the K18 gasoline engine
- Fuel system of the KV6 petrol engine
- Diesel engine cooling system Td4
- Cooling system of the gasoline engine K18
- Cooling system of the KV6 gasoline engine
- Clutch
- Getrag manual transmission
- Manual transmission PG1
- Intermediate crawler gear (IRD)
- Jatco automatic transmission
- Rear axle and final drive
- Steering
- Front suspension
- Rear suspension
- Braking system
- Wheels and tires
- Tire pressure
- Heating and ventilation
- Air conditioner
- Electrical equipment of diesel engine Td4
- Electrical equipment of the K18 gasoline engine
- Electric equipment of the gasoline engine KV6
- Dimensions
- Vehicle weight
Identification numbers
- Vehicle identification number
- Locations of identification numbers
Tightening torques for threaded connections
- Maintenance
- Td4 engine
- K18 engine
- KV6 engine
- Exhaust gas toxicity control
- Diesel engine management system
- Modular engine management system
- Siemens engine management system
- Fuel supply system diesel engine
- Gasoline engine power supply system
- Cooling system engine Td4
- Cooling system of the K18 engine
- Cooling system engine KV6
- Intake and exhaust manifolds and exhaust system Td4 engine
- Intake and exhaust manifolds and exhaust system K18 engine
- Intake and exhaust manifolds and exhaust system KV6 engine
- Clutch
- Manual transmission PG
- Getrag manual transmission
- Intermediate crawler gear
- Jatco automatic transmission
- Drive shafts
- Rear axle and final drive
- Steering
- Front suspension and subframe
- Rear suspension and subframe
- Braking system
- Airbag system
- Body
- Heating and ventilation
- Air conditioner
- Windscreen wiper and washers
- Electrical equipment
Towing and lifting a car on a lift
- Lifting the car on a jack
- Car towing
- Starting the engine with a discharged battery
Refueling containers, liquids and oils
- Refueling tanks
- Working fluids
- Lubrication system
- Sealants
Maintenance
- Td4 - diesel engine - top view with the hood removed
- K18 - gasoline engine - top view with the hood removed
- KV6 - petrol engine - top view with the hood removed
- Seats and seat belts
- Headlights, horn and warning lights
- Windscreen wipers and washers
- Parking brake
- Anti-theft alarm control panel battery
- Wheels
- Tires
- Brake pads and calipers
- Brake fluid
- Vehicle wheel speed sensors
- Fuel filter petrol engine
- Fuel filter car with diesel engine
- High pressure fuel pump and fuel filter assembly diesel engine (hereinafter 2003 car model)
- Diesel sludge diesel engine hereinafter car model year 2003
- Door locks, hinges, check of stops and bonnet latches
- Coolant for cooling system
- Cooling system and charge air intercooler
- Vent filter turbocharger boost pressure control solenoid valve Td4
- Spark plugs K18
- Spark plugs KV6
- Air cleaner for cars with gasoline engines
- Td4 ancillary drive belt
- K18 ancillary drive belt
- KV6 ancillary drive belt
- Timing belt K18
- Timing belt KV6
- Brake / clutch fluid reservoir
- Power steering fluid level (PAS)
- Intermediate final drive (IRD) for vehicles not supplied to the US and Canada
- Intermediate final drive (IRD) for vehicles supplied to the USA and Canada
- Manual transmission PG
- Manual transmission GETRAG
- Automatic transmission - JATCO
- Rear axle
- Clutch tubes and connections
- Capacity for windscreen and rear door washer fluid
- Battery
- Engine oil and oil filter - Td4
- Engine oil and oil filter - K18
- Engine oil and oil filter - KV6
- Fuel pipes and hoses
- Brake pipes and hoses
- Checking the exhaust system
- Car suspension
- Steering
- Road test
- More information
Td4 engine
- Adjustments
- Checking the protrusion of the pistons with the cylinder head removed
- Valve timing check and adjustment
- Checking oil pressure
- Intake and exhaust camshafts Intake and exhaust camshafts
- Crankshaft pulley
- Replacing the front crankshaft oil seal
- Replacing the crankshaft rear oil seal
- Cylinder head gasket: manual transmission models
- Cylinder head gasket: automatic transmission models
- Hydraulic lifters, motor kit
- Valve cover gasket
- Soundproof engine cover, models manufactured before May 2002
- Engine and manual transmission
- Engine and automatic transmission
- Left engine mount
- Engine hydraulic support, right
- Engine mounting cross member, upper right
- Lower engine mounting cross member
- Flywheel
- Torque converter drive disc
- Oil filter head gasket
- Oil filter
- Oil collection tube with strainer
- Oil pump
- Pallet bottom gasket
- Pallet top gasket
- Contact oil pressure switch
- Engine oil cooling heat exchanger gasket
- Camshaft gear cover gasket
- Piston group Piston group
- Replacing the connecting rod bearings
- Crankshaft and main bearings
- Cylinder head
Engine modification K, volume 1.8
- Adjustments
- Checking oil pressure
- Exhaust camshaft front oil seal
- Exhaust camshaft front oil seal
- Exhaust camshaft rear oil seal
- Intake camshaft rear oil seal
- Integral camshaft cover: sealing and replacing oil seals
- Replacing the connecting rod bearings
- Crankshaft pulley
- Front crankshaft oil seal
- Crankshaft rear oil seal
- Cylinder head gasket
- Valve cover gasket
- Valve seals
- Engine and gearbox
- Bracket for the right engine support assembly
- Engine hydraulic support, right
- Flywheel
- Oil pump
- Oil pan sealing
- Contact oil pressure switch
- Pressure reducing valve for lubrication system
- Oil temperature sensor
- Timing Belt
- Top timing cover
- Rear timing belt cover
- Lower part of the front timing belt cover: vehicles without air conditioning
- Lower part of the front timing belt cover: vehicles with air conditioning
- Piston group
- Front crankshaft oil seal
- Crankshaft pulley
- Replacing the crankshaft rear oil seal
- Crankshaft and main bearings
- Cylinder head gasket
- Cylinder head overhaul
- Valve cover gasket
- Overhaul of the oil pump
- Pallet
- Timing Belt
KV6 engine, modification K
- Adjustments
- Checking oil pressure
- Camshafts, left cylinder head
- Right cylinder head camshafts
- Front intake camshaft oil seal
- Replacing the rear camshaft oil seal
- Crankshaft pulley
- Replacing the front crankshaft oil seal
- Replacing the crankshaft rear oil seal
- Left cylinder head gasket
- Right cylinder head gasket
- Left cylinder head valve cover gasket: up to May 2003
- Left Cylinder Head Valve Cover Gasket: After May 2003
- Valve cover gasket, right cylinder head
- Soundproof engine cover
- Engine and automatic transmission: up to May 2003
- Engine and automatic transmission: after May 2003
- Right engine mount bracket assembly
- Left engine mount
- Engine hydraulic support, right
- Engine mounting cross member, upper right
- Lower engine mounting cross member
- Torque converter drive disc
- Oil filter
- Oil receiver strainer
- Oil pump gasket
- Pallet sealing
- Contact oil pressure switch
- Oil pump pressure reducing valve
- Engine oil cooling heat exchanger
- Timing belt
- Right front timing belt cover
- Left front timing belt cover
- Left rear timing belt cover
- Right rear timing belt cover
- Left rear timing belt
- Right rear timing belt
- Piston group
- Replacing the front crankshaft oil seal
- Replacing the crankshaft rear oil seal
- Crankshaft
- Left cylinder head gasket
- Right cylinder head gasket
- Cylinder head overhaul and carbon removal
- Bulkhead oil pump
- Lower oil pan cover
- Timing belt
Toxicity reduction system
- Adjustments
- Fuel tank leakage detection system (EVAPS): leak detection for North American markets
- Positive crankcase ventilation valve: Td4 engine
- Positive crankcase ventilation valve: Td4 engine
- Evaporative emission canister purge solenoid valve: KV6 engine
- Coal adsorber of gasoline vapors: except for the countries of the North American market
- Coal adsorber: North American market countries
- Canister valve: K18 engine
- Exhaust gas recirculation valve: Td4 engine
- Recirculation modulator (vacuum valve): Td4 engine
- Recirculation thermostatic valve: Td4 engine, automatic transmission (hot countries), from May 2003
- Exhaust gas recirculation heat exchanger: Td4 engine
- Fuel tank tightness control unit (DMTL unit)
- Fuel tank leakage pump filter: KV6 engine North American
- Catalytic converter RH: KV6 engine, North American market
Control system engine influences: EDC
- Renovation work
- Engine control unit (ECM)
- Sensors: coolant temperature (ECT) sensor
- Sensors: crankshaft position sensor (CK18P)
- Sensors: camshaft position (CMP) sensor
- Sensors: combined mass air flow (MAF) and intake air temperature (IAT) sensor
- Throttle position sensor: Before May 2003
- Throttle position sensor: After May 2003
Engine management system: MEMS
- Renovation work
- Spark plugs
- Ignition coil
- Engine control module (ECM): ignition and fuel strategy implementation unit
- Idle air control (IAC)
- Sensors: coolant temperature (ECT) sensor
- Sensors: crankshaft position sensor (CK18P)
- Throttle position sensor
- Sensors: camshaft position (CMP) sensor
- Contact pedal position sensor
- Manifold absolute pressure (MAP) sensor
Engine management system: SIEMENS
- Renovation work
- Spark plugs: before May 2003
- Spark plugs: from May 2003
- Ignition coil (separate) for left cylinder head: up to May 2003
- Ignition coil (separate) left cylinder head: after May 2003
- Ignition coil (separate) right cylinder head: up to May 2003
- Ignition coil (separate) right cylinder head: after May 2003
- Engine control unit (ECM): except for the North American market
- Engine control module (ECM): North American Markets
- Idle air control (IACV)
- Intake air temperature (IAT) sensor: North American markets
- Sensors: coolant temperature (ECT) sensor
- Sensors: crankshaft position sensor (CK18P)
- Throttle position sensor
- Thermostat sensor, KV6 Engine: North American markets
- Sensors: camshaft position (CMP) sensor
- Knock sensor (K18S)
- Throttle pedal position sensor: except for the North American Market
- Integrated intake manifold pressure and intake air temperature (MAP / IAT) sensor
- Throttle position sensor, N American market: Before May 2003
- Throttle position sensor Non-N American markets: After May 2003
Diesel fuel supply system
- Adjustments
- Checking the pressure in the fuel system
- Draining fuel from the tank
- Renovation work
- Air cleaner filter element
- Fuel system bimetal valve: up to May 2003
- Fuel system bimetal valve: after May 2003
- Inertial fuel cut-off switch
- Low fuel pressure sensor: from May 2003
- Fuel pressure sensor
- Fuel priming pump relay: before May 2003
- Fuel priming pump relay: after May 2003
- Fuel line filter / sump: after May 2003
- Fine fuel filter: until May 2003
- Fine fuel filter: after May 2003
- Fuel cooling radiator: until May 2003
- Fuel cooling radiator: after May 2003
- High pressure fuel pump
- Turbocharger
- Radiator for intercooler air
- Solenoid (electrovacuum) boost pressure control valve
- Boost pressure sensor
- Elektrovacuum boost control valve atmospheric hose filter: Td4 engine
- Intake air ducts
- Fuel priming pump complete with filter: after May 2003
- Submersible fuel priming module: until May 2003
- Fuel pressure regulator
- Fuel priming pump: after May 2003
- Fuel priming pump: before May 2003
- Fuel tank
- Filling pipe
- Injector
- High pressure pipe
- Glow plug
- Glow plug electronics: up to May 2003
- Glow plug relay: after May 2003
- Nozzle cover: after May 2003
- Cruise control switch: until May 2003
- Mode resume switch (mode activation / deactivation): from May 2003
- Multifunction switch
Fuel supply system of a gasoline engine
- Adjustments
- Throttle cable check and adjust: KV6 engine
- Throttle control cable check and adjustment: K18 engine
- Depressurizing the fuel supply system, KV6 engine: Except for the North American market
- Fuel pressure relief, kv6 engine: North American markets
- Pressure relief in the fuel supply system: K18
- Fuel pressure measurement, KV6 engine: except for the North American market
- Fuel Pressure Measurement, KV6 Engine: North American market
- Pressure measurement in the fuel supply system: K18 engine
- Draining fuel from the tank
- Air purification filter, engine K18
- Air filter element, engine K18
- Air filter element, engine KV6
- Air Filter Element, KV6 engine: North American market
- Throttle cable, KV6 engine
- Inertial fuel cut-off switch
- Front left oxygen sensor, KV6 engine: except for the North American market
- Front Left Oxygen Sensor, KV6 Engine: North American market
- Front oxygen sensor, engine K18
- Front right oxygen sensor, KV6 engine: except for the North American market
- Front right oxygen sensor, KV6 Engine: North American market
- Mass air flow (MAF) sensor: North American Market
- Fuel pump relay
- Throttle body, K18 engine
- Throttle body, KV6 engine: except for the North American market
- Throttle Body, KV6 Engine: North American market
- Intake system flap motor: KV6
- Rear left oxygen sensor, KV6 engine: except countries rear left oxygen sensor, KV6 engine: North American market countries
- Rear oxygen sensor, engine K18
- Rear right oxygen sensor, KV6 Engine: North American market
- Main fuel filter
- Electric fuel pump
- Fuel tank: except for North American market
- Fuel Tank: North American Market Countries
- Filling pipe
- Fuel rail, KV6 engine: except for the North American market
- Fuel Rail, KV6 engine: North American market
- Injector, engine KV6
- Injectors (set), engine К18
- Cruise control actuator, KV6 engine: except for the North American market
- Vacuum pump for cruise control, KV6 engine: except for the North American market
- Cruise control switch, engine KV6: up to May 2003
- Mode resume switch (mode activation / deactivation): from May 2003
- Multifunction switch
- Cruise controller, engine KV6
- Cruise controller interface KV6 engine
Cooling system: Td4 engine
- Adjustments
- Draining the coolant, flushing the system and filling
- Cooling fan and fan motor: before May 2003 Cooling fan and fan motor: Before May 2003
- Cooling fan and fan motor: after May 2003
- Cooling fan controller: vehicles before May 2003
- Cooling fan controller: vehicles built after May 2003
- Radiator assembly
- Coolant pump and thermostat
Cooling system: modification K, volume 1.8
- Adjustments
- Draining the coolant, flushing the system and filling
- Filling the cooling system
- Expansion tank
- Cooling fan and fan motor: Non-A / C models
- Cooling fan and fan motor: air conditioned models
- Cooling fan controller
- Radiator assembly
- Thermostat
Cooling system: mod K, engine KV6
- Adjustments
- Draining the coolant, flushing the system and filling
- Renovation work
- Cooling fan and motor
- Cooling fan controller: vehicles from May 2003
- Radiator assembly
- Thermostat
- Coolant pump
Manifolds and exhaust system Td4
- Renovation work
- Downpipe
- Middle section of the exhaust system
- Rear exhaust section
- Intake manifold gaskets
- Exhaust manifold gaskets: vehicles with manual transmission
- Exhaust manifold gaskets: vehicles with automatic transmission
Manifolds and exhaust system: MOD K, volume 1.8
- Renovation work
- Downpipe
- Middle section of the exhaust system
- Rear exhaust section
- Replacing the left intake manifold gasket (s)
- Exhaust manifold heat shield: vehicles without air conditioning
- Exhaust manifold heat shield: vehicles with air conditioning
- Exhaust manifold gasket (s)
Manifolds and exhaust system: mod K, engine V6
- Renovation work
- Downpipe: except for the North American market
- Downpipe: North American countries
- Middle section of the exhaust system: except for the countries of the North American market
- Middle section of the exhaust system: countries of the North American market
- Rear section of exhaust system with silencer
- A / C Compressor heat shield: KV6 N American market
- Intake manifold gaskets, left side
- Right exhaust manifold gasket: except for North American market
- Right exhaust manifold gasket (s), KV6, North American market
- Left exhaust manifold gasket: except for North American market
- Left exhaust manifold gasket (s): North American Market
- Inlet receiver seals: vehicles built before May 2003
- Inlet receiver seals: vehicles built after May 2003
- Intake manifold gaskets, right side
- Inlet compressor seals: vehicles manufactured prior to May 2003 intake receiver seals: vehicles manufactured prior to May 2003
- Inlet receiver seals: vehicles built after May 2003
Clutch
- Renovation work
- Clutch assembly / driven plate and clutch release bearing (release) Td4
- Clutch assembly / driven plate and clutch release bearing (release) K18
- Hydraulic clutch: K18 right-hand drive vehicles
- Master cylinder: left hand drive Td4
- Master cylinder: Td4 right hand drive vehicles
Manual transmission PG
- Adjustments
- Changing the transmission oil in the box
- Gearbox Gearbox
- Gear selector shaft oil seal
- Reversing light switch
- Contact sensor for engaging the first gear
Mechanical transmission GETRAG
- Adjustments
- Changing the transmission oil in the box
- Back cover
- Gear selector: top link and ball joints
- Gearbox
- Input shaft oil seal
- Gear selector shaft oil seal
- Reversing light switch
- Contact sensor for engaging the first gear
Transfer case
- Adjustments
- Changing transmission oil in the transfer case: except for the North American market
- Changing Transmission Oil in the Transfer Case: North American market
- Renovation work
- Transfer case: models with Td4 engine
- Transfer case: models with K18 engine
- Transfer case: models with KV6 engine
- Transfer case rear cover gasket: Td4 models
- Rear cover gasket, transfer case: models with KV6 engine
- Transfer case rear cover gasket: models with K18 engine
- Transfer case drive shaft oil seal
- Left drive shaft oil seal: Td4 and KV6 models
- Left drive shaft oil seal: vehicles with K18 engine
- Right drive shaft oil seal
- Rear axle drive shaft oil seal: vehicles with Td4 engine
- Rear axle drive shaft oil seal: vehicles with K18 engine
- Rear axle drive shaft oil seal: vehicles with KV6 engine, excluding North American market
- Rear axle drive shaft oil seal: vehicles with KV6 engine, for countries of the North American market
Automatic transmission: JATCO
- Adjustments
- Adjusting the engine blocking switch
- Replacing the working fluid in the box
- Adjusting the selector cable
- Renovation work
- Selector body
- Selector knob
- Selector cable
- Selector lever position indicator: vehicles manufactured before May 2003
- Selector lever position indicator: vehicles built after May 2003
- Engine blocking switch
- Control unit (ECU)
- Torque converter oil seal
- Gearbox with KV6 engine
- (engine with gearbox removed)
- Gearbox: vehicles with KV6 engine
- Transmission: vehicle with Td4 engine
- Sealing the bottom of the gearbox
- A blown heat exchanger for working fluid cooling: vehicles with a Td4 engine (for hot climates)
- Heat exchanger for working fluid cooling: vehicles with Td4 engine
- Heat exchanger for working fluid cooling: vehicles with KV6 engine
- Heat exchanger hoses for working fluid cooling
Drive shafts
- Renovation work
- Left shaft with external and internal joints
- Right shaft with external and internal joints
- Protective cover outer front hinge of constant angular velocities
- Protective cover hinge of constant angular velocities outer left front
- Protective cover internal constant velocity hinge
- Rear shaft with external and internal joints
- Protective cover for outer rear hinge
- Outer rear constant velocity joint
- Protective cover inner constant velocity hinge rear
- Propeller shaft assembly
- Front propeller shaft
- Rear propeller shaft
- Bulkhead front and rear propeller shafts
- Cover of the sliding fork of the universal joint of the front propeller shaft
- Viscous clutch assembly
- Front intermediate support
Rear axle and final drive
- Renovation work
- Differential assembly
- Differential rear cover
- Differential housing front support bush
- Differential housing rear support bush
- Main drive shaft oil seal
- Rear drive shaft oil seal
Steering
- Adjustments
- Bleeding the power steering system
- Adjusting the ignition lock cable
- Checking and adjusting the alignment of the front wheels
- Checking and adjusting rear wheel alignment
- Checking the pressure in the power steering system
- Renovation work
- Steering gear
- Steering gear cover
- Power steering fluid cooler (for models with Td4 or K18 engine)
- Power steering fluid cooler (for models with KV6 engine)
- Drive belt (for models with K18 engine)
- Power steering pump (KV6 models)
- Power steering pump (models with K18 engine)
- Power steering pump (Td4 models)
- Steering column shroud
- Steering wheel lock and ignition switch
- Ignition lock cable
- Steering column assembly, inner and outer parts
- Tie rod end ball joint
- Steering rod
- Steering wheel
Front suspension
- Renovation work
- Anti-roll bar
- Stabilizer struts, transverse mustache sustainability
- Anti-roll bar rubber cushions
- Hub bearing
- Shock absorber
- Lower arm assembly
- Front subframe
- Front lower arm bushings
- Rear bushings of the lower arms
Rear suspension
- Renovation work
- Trailing arm bushing
- Hub bearing
- Shock absorber
- Trailing arm
- Trailing arm bushing
- Adjustable wishbone
- Non-adjustable wishbone
- Control arm bushing
- Stretcher
Braking system
- Adjustments
- Bleeding the brake system
- Checking and adjusting the parking brake cable
- Renovation work
- Rear brake drum
- Front brake disc
- Left front brake hose
- Rear brake hose
- Dual master cylinder for left-hand drive vehicles
- Double master cylinder for right-hand drive vehicles
- Parking brake lever assembly
- Parking brake cable
- Parking brake warning switch
- Brake light switch
- Accelerator pedal position sensor
- Front brake pads
- Rear brake pads
- Vacuum booster assembly for left-hand drive vehicles
- Vacuum booster assembly for right-hand drive vehicles
- Vacuum pump for vehicles with Td4 engine and manual gearbox
- Vacuum pump for vehicles with Td4 engine and automatic transmission
- Vacuum booster for vehicles with KV6 engine
- Front brake pad guide
- Rear brake wheel cylinder
- Brake fluid level sensor
- Front right wheel speed sensor and electrical cable
- Front left wheel speed sensor and its electrical cable
- Rear wheel speed sensor and its electrical cable
- ABS pressure regulator
- Downhill assist switch for model year 2004 and up
- Downhill assist switch for vehicles up to model year 2004
Passive safety systems
- Renovation work
- Front inertia seat belt
- door car
- 5-door front inertia seat belt
- Rear seat center seat belt
- Seat belt left seat in the back seat
- Height-adjustable intermediate seat belt loop located on the B-pillar
- Rear seat belt buckle, left
- door car
- Left seat belt buckle in the back seat of a 5-door car
- Front seat belt pretensioner
- Deploying the removed front seat belt pretensioner
- Rear seat center belt buckle
- Driver airbag
- Front passenger airbag for cars up to model year 2004
- Front passenger airbag for model year 2004 and later
- On-board diagnostic unit (DCU)
- The front passenger airbag removed from the vehicle is deployed
- Airbag rotary contactor
- Driver's airbag removed from the vehicle
- Driver's airbag deployment without removing it from the vehicle
- Deploying the front seat belt pretensioner without removing it from the vehicle
Doors
- Adjustments
- Adjusting the front or rear door lock striker
- Front door hinge adjustment
- Dismantling the front door assembly to provide access to other elements, installing the front door
- Dismantling the rear door assembly to provide access to other elements, installing the rear door
- Dismantling the complete tailgate to provide access to other elements, installing the door luggage compartment
- Front door glass
- Rear door glass
- Front door rubber / felt window seal
- Tailgate rubber / felt window seal
- Tailgate glass
- Small rear rear door window
- Tailgate window regulator
- Inner lower tailgate window seal
- Front door trim panel
- door car
- 5-door front door trim panel for vehicles up to model year 2004
- 5-door front door trim panel for model year 2004 and up
- Tailgate decorative panel for vehicles up to model year 2004
- Tailgate decorative panel for model year 2004 and up
- Tailgate trim panel
- Lower plastic trim for the front door of a 5-door car
- 5-door front door pocket
- Upper plastic trim for front door of 5-door car
- Plastic trim for tailgate
- Plastic trim for the front door of a 5-door car
- Rear door plastic trim
- 5-door front door lock
- 5-door front door lock
- Rear door lock
- Tailgate lock
- Front door lock release handle
- Rear door lock release handle
- Cable for the handle of unlocking the door lock of a 5-door car
- Side cover for rear window of 5-door car
- Tailgate outside handle
- Exterior tailgate handle
- Front door outside handle
- 5-door interior door handle for cars up to model year 2004
External parts
- Renovation work
- Front wing
- Front wheel arch liner
- Rear fender liner
- Lower engine shield
- Power outside mirror
- Adjustments
- Front mudguard
- Rear mudguard
- Spare wheel mounting bracket
- Side rail for the roof rack of a 5-door car
- Hood
- Bonnet release cable / pull rod
- Front bumper assembly for vehicles up to model year 2004
- Front bumper assembly for model year 2004 and Up
- Rear bumper assembly for vehicles up to model year 2004
- Rear bumper assembly for model year 2004 and up
- Sill trim
- 5 door car roof moldings
- Rear part of the rear wheel arch extender
- Small rear glass assembly
- door car
Interior trim parts
- Renovation work
- Sun visor
- Luggage compartment lower decorative panel for a 3-door car
- Luggage compartment lower trim panel 5-door
- Upper decorative panel for luggage compartment of a 3-door car
- 5-door luggage compartment upper decorative panel
- Replacing the A-pillar upper decoration panel
- Replacing the 'B / C' pillar top trim
- B-pillar lower trim panel for 5-door car
- Rear side decorative panel of a 3-door car
- Center console for vehicles up to model year 2004
- Front console assembly for model year 2004 and up
- Rear console
- Cup holder located in the control panel for model year 2004 and up
- Control panel for vehicles up to model year 2004
- Control panel for model year 2004 and up
- Control panel cup holder for vehicles up to model year 2004
- Detaching the control panel
- Luggage compartment flooring
- Glove box
- Ceiling panel of a 3-door car
- 5-door roof panel
Glass
- Renovation work
- Windshield
- Rear side glass
Seats
- Renovation work
- Front seat
- Rear seat left
- Rear seat right
- Cushion and backrest of the rear continuous seat of a 3-door car
- Front seat cushion padding
- Right rear seat cushion upholstery
- Left rear seat cushion padding
- Upholstery of a cushion of a rear non-cut seat of a 3-door car
- Front seat base linings
- Front seat cushion side pad
- Manual lumbar cushion, front seat
- Rear right seat backrest lock
- Left rear seat backrest lock
- Backrest upholstery, front
- Backrest upholstery, rear left
- Backrest upholstery, rear right
- Backrest upholstery of the rear solid seat of a 3-door car
Roof ventilation hatch
- Renovation work
- Ventilation hatch in the roof of a 3-door car
- Sunroof deflector for 3-door car
- Sunroof seal
- Ventilation hatch in the roof of a 5-door car
- Glass panel of the ventilation hatch in the roof of a 5-door car
- Seal for the glass cover of the ventilation hatch in the roof of a 5-door car
- Motor gearbox of the electric drive of the ventilation hatch in the roof of a 5-door car
- Cables and drive of the ventilation hatch of a 5-door car
- Front drain pipes of the ventilation hatch in the roof of a 5-door car
- 5-door rear roof drain pipes
- Internal decorative strip
- Deflector sunroof 5-door car
- Ventilation sunroof for 5-door car
- Roof vent control button
- Sealing gutter ventilation hatch in the roof of a 5-door car
Roof
- Renovation work
- Removable rigid roof for access to the repair site and refitting
- Frame and tarpaulin assembly removal for access to the place of repair and installation in place
- Awning
- Hardtop side glass
- Rigid roof seal
- Front latch and hardtop striker
- Rear Hard Top Latch & Striker
- Body geometry
- Control sizing information
- Body control charts
- Joint clearances and body profiles
- Dimensions of gaps and profiles
- Body parts repair
- Body repair
- General information
- Replaceable body parts
- Replaceable body parts
- Internal elements of the front part of the body
- Body side panels 3-door version
- Body side panels 5-door version
- Front inner panels of the sidewall of the 3-door version
- Front inner panels of the side of a body 5-door version
- Rear inner panels of a sidewall of a body 3-door version
- Rear inner panels of a sidewall of a body 5-door version
- Roof assembly 3-door version
- Roof assembly 5-door version
- Rear body parts
- Complete doors
Welding operations
- Location of electronic control units (the diagram shows a 3-door version, the location for a 5-door version is the same)
- General safety rules for welding
- Panel replacement procedure
- Front panel assembly
- Bonnet lock panel
- Headlight mounting bracket
- Front cross member, lower
- Front side member assembly
- Front spar (front)
- Engine compartment sidewall assembly
- Upper sidewall of the engine compartment
- Front panel of the sidewall of the engine compartment
- Reinforcement of the outer wheel arch panel
- Pillar "A" of the body, 3-door version
- Pillar "A" of the body 5-door version
- Threshold reinforcement 3-door version
- Sill reinforcement 5-door version
- B / S center pillar reinforcement panel 3-door version
- B / S center pillar reinforcement panel 5-door version
- Rear side panel assembly 3-door version
- Rear side panel assembly 5-door version
- Rear wheel arch outer panel 3-door version
- Outer panel of the rear wheel arch 5-door version
- Inner panel of "E" pillar
- door version
- E-pillar panel 5-door version
- Rear floor cross member assembly
- Rear underbody
- Rear underbody member
- Front roof section complete 3-door version
- Rear roof section complete 5-door version
- Roof assembly 5-door version
- Estimated time of repair operations
- Time norms
- Body Sealing Materials
- Materials and their applications
- Approved Content
- Application equipment
Corrosion protection and sealing
- Corrosion protection
- Coating hollow spaces with protective wax and spray holes 3-door body version
- Legend for the figure "Coating hollow cavities with protective wax and spray holes 5-door version of the body"
- Openings to protect the internal cavity of the sill 5-door version of the body
- Covering the hollow spaces of the doors with protective wax and spray holes 5-door version of the body
- Corrosion protection
- Sealant application process
- Places of the underbody treated with sealing materials
- Underbody sealing materials
- Internal sealing
- Foam acoustic insulation
- Foam acoustic insulation
- Water ingress into the body
Painting
- Working with body panels
- Panel preparation
- Painting operations
- Preparation for painting
Heating and ventilation
- Renovation work
- Heater control panel for vehicles up to model year 2004
- Heater Control Panel for Model Year 2004 and Up
- Cabin air recirculation gear motor
- Interior air recirculation switch
- Fan speed controller
- Control panel left vent
- Air intake box
- Heater
- PTC electric heater heating element for Td4 models
- PTC electric heater cable for Td4 models
- PTC electric heater microswitch for Td4 models
- Heater fan assembly
- Fan motor resistor unit
- Heater radiator
- PTC electric heater power relay for Td4 models
- PTC electric heater control relay for Td4 models
- Oil heater (FBH)
- Outside air temperature sensor (OT)
- Oil heater fuel pump for models before model year 2004
- Oil heater fuel pump for models 2004 and up
Air conditioning system
- Emptying the air conditioner, recovering refrigerant and charging
- Emptying the air conditioner, recovering refrigerant and charging
- A / C compressor drive belt for models with Td4 engine
- Air conditioning compressor for Td4 engine models
- Air conditioning compressor for models with KV6 engine
- Air conditioning compressor for models with K18 engine
- Capacitor
- Receiver moisture separator
- Air conditioner switch
- Refrigerant pressure sensor
- Thermostatic expansion valve (TXV)
- Evaporator
Screen wipers and washers
- Renovation work
- Washer reservoir
- One washer nozzle
- Washer pump
- One wiper arm
- One cleaning brush
- Cleaner motor and linkage
- Washer / wiper switch
- Washer pump
- Cleaner lever
- Cleaning brush
- Electric motor cleaner
- Combined wiper / washer switch
- Relay glass cleaner, cargo compartment door 5-door models
Engine starting and battery charging system
- Attachment drive belt K18 engine
- Attachment drive belt K18 engine with air conditioning
- Renovation work
- Generator engine Td4
- Generator KV6
- Generator K18
- Ancillary drive belt Td4 engine
- Attachment drive belt K18 engine without air conditioning
- Attachment drive belt K18 engine with air conditioning
- Attachment belt KV6 engine
- Tensioner attachment belt Td4 engine
- Battery
- Battery support tray
- Relay main relay
- Starter engine Td4
- Starter motor KV6
- Starter engine K18
- Starter relay
Lighting
- Adjustments
- Headlamps, pair of headlights for cars up to model year 2004
- Headlights headlights pair light adjustment cars from model year 2004
- Headlight assembly up to model year 2004
- Headlight assembly from model year 2004
- Turn signal repeater
- Combination rear lamp
- License plate light
- Combined fog light / dimensions from model year 2004
- Combined rear lamp
- Central upper brake light (CHMSL)
- Glove box lamp
- Lantern cargo compartment
- Headlight dimmer switch
- Glove box switch
- Alarm switch
- Combined switch, direction indicators / headlights / sound signal
- Rear fog lamp switch
Control modules
- Renovation work
- Window regulator control module
- Relay folding mirrors model 02MY
- Central control unit (CCU)
- Control module for folding mirrors up to 02MY
Security system
- Renovation work
- Electromagnet / electric motor, cargo compartment door
- Non-latching switch beep
- Sound signal
- Immobilizer electronic control unit (ECU)
- Volume control sensor alarm system 3-door models
- Module (ECU) volume control alarm system 5 and door models models without hatch
- Module (ECU) volume control alarm system 5 and door models models with sunroof
- Alarm system receiver
- Coil passive immobilizer alarm system
- Windows
- Renovation work
- Electric motor & window regulator mechanism front door 3-door model
- Electric motor & window regulator mechanism front door 5-door model
- Window regulator switch 5 and door models 02MY models
- Load compartment door glass control relay
- Microswitch determination of hardtop installation 3-door models
- Heated windshield relay
- Load compartment door glass heater switch
Entertainment systems
- Renovation work
- Radio receiver up to 02MY
- Radio / CD player 02MY model
- Rear speaker 3-door models
- Rear speaker 5-door models
- Front speaker
- Aerial mechanical 3-door models
- Aerial mechanical 5-door models
- Coaxial wire front antenna 3-door models
- Coaxial wire front antenna 5 and door models
- High frequency front loudspeaker
- Loudspeaker high-frequency rear 3-door models
- Amplifier power amplifier
- Subwoofer
- Coaxial wire extension
Cable harnesses
- Renovation work
- Passenger compartment fuse box
- Main wiring harness
- Cable harness, load compartment door
- Cable harness interior lighting 5 door models
- Cable harness front door 5t door models
- Rear door cable harness
Governing bodies
- Renovation work
- Audio system remote control switch
- Park assist switch (PDC) 04MY models
- Electronic control unit (ECU) parking assist model 04MY
- Rear parking aid sensor from 04MY
- Acoustic warning system parking aid rear model from 04MY
- Parking brake warning switch
- Alarm switch for 04MY model
- Front cigarette lighter
- Outside rearview mirror control switch
Navigation system
- Renovation work
- Remote control interface module
- Display navigation system
Devices
- Renovation work
- Clock
- Control panel up to 04MY
- 04MY model toolbar
- Cover for instrument panel up to 04MY
- Dashboard cover for model 04MY
- Fuel level gauge
- Meter fuel tank model with Td4 engine model from 03MY
Customers reviews
from Иван on 12/08/2021
В книге понятно абсолютно все. Первый раз смог отремонтировать сцепление и не посещать СТО. Сэкономил кучу денег.
