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Land Rover Free Lander 2001 thru 2004, repair e-manual (in Russian)

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Publisher: © "Motorist"
ISBN: 978-138-363-722-3
Number of pages: 1404
Format: file PDF

About the manual

Engine type: Td4 / К1 / КV6

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Land Rover
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-138-363-722-3
Number of pages: 1404
Format: file PDF

About the manual

Engine type: Td4 / К1 / КV6

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Introduction

  • How to use this manual
  • Repair work and replacement of components
  • Features
  • Abbreviations and symbols

General information

  • General safety rules
  • Safe working practices
  • Environmental protection measures
  • General recommendations when performing plumbing work
  • Ball and roller bearings
  • Oil seals
  • Joints and butt surfaces
  • Locking parts of connections
  • Parts with cylindrical threads
  • Bolt symbols
  • Nut designation
  • Flexible lines and hoses
  • Dedicated tool for repair and maintenance
  • Using roller road test benches
  • Fuel safety measures
  • Electrical precautions
  • Rules for working with airbags and seat belt pretensioners
  • Forcing the SRS component
  • Replacing SRS system components
  • Air conditioning precautions
  • Urgent assistance to the victim
  • Maintenance precautions
  • Replacing the air conditioning compressor

Specifications

  • Diesel engine Td4
  • Gasoline engine K18
  • Gasoline engine КV6
  • Fuel system of Td4 diesel engine
  • Fuel system of the K18 gasoline engine
  • Fuel system of the KV6 petrol engine
  • Diesel engine cooling system Td4
  • Cooling system of the gasoline engine K18
  • Cooling system of the KV6 gasoline engine
  • Clutch
  • Getrag manual transmission
  • Manual transmission PG1
  • Intermediate crawler gear (IRD)
  • Jatco automatic transmission
  • Rear axle and final drive
  • Steering
  • Front suspension
  • Rear suspension
  • Braking system
  • Wheels and tires
  • Tire pressure
  • Heating and ventilation
  • Air conditioner
  • Electrical equipment of diesel engine Td4
  • Electrical equipment of the K18 gasoline engine
  • Electric equipment of the gasoline engine KV6
  • Dimensions
  • Vehicle weight

Identification numbers

  • Vehicle identification number
  • Locations of identification numbers

Tightening torques for threaded connections

  • Maintenance
  • Td4 engine
  • K18 engine
  • KV6 engine
  • Exhaust gas toxicity control
  • Diesel engine management system
  • Modular engine management system
  • Siemens engine management system
  • Fuel supply system diesel engine
  • Gasoline engine power supply system
  • Cooling system engine Td4
  • Cooling system of the K18 engine
  • Cooling system engine KV6
  • Intake and exhaust manifolds and exhaust system Td4 engine
  • Intake and exhaust manifolds and exhaust system K18 engine
  • Intake and exhaust manifolds and exhaust system KV6 engine
  • Clutch
  • Manual transmission PG
  • Getrag manual transmission
  • Intermediate crawler gear
  • Jatco automatic transmission
  • Drive shafts
  • Rear axle and final drive
  • Steering
  • Front suspension and subframe
  • Rear suspension and subframe
  • Braking system
  • Airbag system
  • Body
  • Heating and ventilation
  • Air conditioner
  • Windscreen wiper and washers
  • Electrical equipment

Towing and lifting a car on a lift

  • Lifting the car on a jack
  • Car towing
  • Starting the engine with a discharged battery

Refueling containers, liquids and oils

  • Refueling tanks
  • Working fluids
  • Lubrication system
  • Sealants

Maintenance

  • Td4 - diesel engine - top view with the hood removed
  • K18 - gasoline engine - top view with the hood removed
  • KV6 - petrol engine - top view with the hood removed
  • Seats and seat belts
  • Headlights, horn and warning lights
  • Windscreen wipers and washers
  • Parking brake
  • Anti-theft alarm control panel battery
  • Wheels
  • Tires
  • Brake pads and calipers
  • Brake fluid
  • Vehicle wheel speed sensors
  • Fuel filter petrol engine
  • Fuel filter car with diesel engine
  • High pressure fuel pump and fuel filter assembly diesel engine (hereinafter 2003 car model)
  • Diesel sludge diesel engine hereinafter car model year 2003
  • Door locks, hinges, check of stops and bonnet latches
  • Coolant for cooling system
  • Cooling system and charge air intercooler
  • Vent filter turbocharger boost pressure control solenoid valve Td4
  • Spark plugs K18
  • Spark plugs KV6
  • Air cleaner for cars with gasoline engines
  • Td4 ancillary drive belt
  • K18 ancillary drive belt
  • KV6 ancillary drive belt
  • Timing belt K18
  • Timing belt KV6
  • Brake / clutch fluid reservoir
  • Power steering fluid level (PAS)
  • Intermediate final drive (IRD) for vehicles not supplied to the US and Canada
  • Intermediate final drive (IRD) for vehicles supplied to the USA and Canada
  • Manual transmission PG
  • Manual transmission GETRAG
  • Automatic transmission - JATCO
  • Rear axle
  • Clutch tubes and connections
  • Capacity for windscreen and rear door washer fluid
  • Battery
  • Engine oil and oil filter - Td4
  • Engine oil and oil filter - K18
  • Engine oil and oil filter - KV6
  • Fuel pipes and hoses
  • Brake pipes and hoses
  • Checking the exhaust system
  • Car suspension
  • Steering
  • Road test
  • More information

Td4 engine

  • Adjustments
  • Checking the protrusion of the pistons with the cylinder head removed
  • Valve timing check and adjustment
  • Checking oil pressure
  • Intake and exhaust camshafts Intake and exhaust camshafts
  • Crankshaft pulley
  • Replacing the front crankshaft oil seal
  • Replacing the crankshaft rear oil seal
  • Cylinder head gasket: manual transmission models
  • Cylinder head gasket: automatic transmission models
  • Hydraulic lifters, motor kit
  • Valve cover gasket
  • Soundproof engine cover, models manufactured before May 2002
  • Engine and manual transmission
  • Engine and automatic transmission
  • Left engine mount
  • Engine hydraulic support, right
  • Engine mounting cross member, upper right
  • Lower engine mounting cross member
  • Flywheel
  • Torque converter drive disc
  • Oil filter head gasket
  • Oil filter
  • Oil collection tube with strainer
  • Oil pump
  • Pallet bottom gasket
  • Pallet top gasket
  • Contact oil pressure switch
  • Engine oil cooling heat exchanger gasket
  • Camshaft gear cover gasket
  • Piston group Piston group
  • Replacing the connecting rod bearings
  • Crankshaft and main bearings
  • Cylinder head

Engine modification K, volume 1.8

  • Adjustments
  • Checking oil pressure
  • Exhaust camshaft front oil seal
  • Exhaust camshaft front oil seal
  • Exhaust camshaft rear oil seal
  • Intake camshaft rear oil seal
  • Integral camshaft cover: sealing and replacing oil seals
  • Replacing the connecting rod bearings
  • Crankshaft pulley
  • Front crankshaft oil seal
  • Crankshaft rear oil seal
  • Cylinder head gasket
  • Valve cover gasket
  • Valve seals
  • Engine and gearbox
  • Bracket for the right engine support assembly
  • Engine hydraulic support, right
  • Flywheel
  • Oil pump
  • Oil pan sealing
  • Contact oil pressure switch
  • Pressure reducing valve for lubrication system
  • Oil temperature sensor
  • Timing Belt
  • Top timing cover
  • Rear timing belt cover
  • Lower part of the front timing belt cover: vehicles without air conditioning
  • Lower part of the front timing belt cover: vehicles with air conditioning
  • Piston group
  • Front crankshaft oil seal
  • Crankshaft pulley
  • Replacing the crankshaft rear oil seal
  • Crankshaft and main bearings
  • Cylinder head gasket
  • Cylinder head overhaul
  • Valve cover gasket
  • Overhaul of the oil pump
  • Pallet
  • Timing Belt

KV6 engine, modification K

  • Adjustments
  • Checking oil pressure
  • Camshafts, left cylinder head
  • Right cylinder head camshafts
  • Front intake camshaft oil seal
  • Replacing the rear camshaft oil seal
  • Crankshaft pulley
  • Replacing the front crankshaft oil seal
  • Replacing the crankshaft rear oil seal
  • Left cylinder head gasket
  • Right cylinder head gasket
  • Left cylinder head valve cover gasket: up to May 2003
  • Left Cylinder Head Valve Cover Gasket: After May 2003
  • Valve cover gasket, right cylinder head
  • Soundproof engine cover
  • Engine and automatic transmission: up to May 2003
  • Engine and automatic transmission: after May 2003
  • Right engine mount bracket assembly
  • Left engine mount
  • Engine hydraulic support, right
  • Engine mounting cross member, upper right
  • Lower engine mounting cross member
  • Torque converter drive disc
  • Oil filter
  • Oil receiver strainer
  • Oil pump gasket
  • Pallet sealing
  • Contact oil pressure switch
  • Oil pump pressure reducing valve
  • Engine oil cooling heat exchanger
  • Timing belt
  • Right front timing belt cover
  • Left front timing belt cover
  • Left rear timing belt cover
  • Right rear timing belt cover
  • Left rear timing belt
  • Right rear timing belt
  • Piston group
  • Replacing the front crankshaft oil seal
  • Replacing the crankshaft rear oil seal
  • Crankshaft
  • Left cylinder head gasket
  • Right cylinder head gasket
  • Cylinder head overhaul and carbon removal
  • Bulkhead oil pump
  • Lower oil pan cover
  • Timing belt

Toxicity reduction system

  • Adjustments
  • Fuel tank leakage detection system (EVAPS): leak detection for North American markets
  • Positive crankcase ventilation valve: Td4 engine
  • Positive crankcase ventilation valve: Td4 engine
  • Evaporative emission canister purge solenoid valve: KV6 engine
  • Coal adsorber of gasoline vapors: except for the countries of the North American market
  • Coal adsorber: North American market countries
  • Canister valve: K18 engine
  • Exhaust gas recirculation valve: Td4 engine
  • Recirculation modulator (vacuum valve): Td4 engine
  • Recirculation thermostatic valve: Td4 engine, automatic transmission (hot countries), from May 2003
  • Exhaust gas recirculation heat exchanger: Td4 engine
  • Fuel tank tightness control unit (DMTL unit)
  • Fuel tank leakage pump filter: KV6 engine North American
  • Catalytic converter RH: KV6 engine, North American market

Control system engine influences: EDC

  • Renovation work
  • Engine control unit (ECM)
  • Sensors: coolant temperature (ECT) sensor
  • Sensors: crankshaft position sensor (CK18P)
  • Sensors: camshaft position (CMP) sensor
  • Sensors: combined mass air flow (MAF) and intake air temperature (IAT) sensor
  • Throttle position sensor: Before May 2003
  • Throttle position sensor: After May 2003

Engine management system: MEMS

  • Renovation work
  • Spark plugs
  • Ignition coil
  • Engine control module (ECM): ignition and fuel strategy implementation unit
  • Idle air control (IAC)
  • Sensors: coolant temperature (ECT) sensor
  • Sensors: crankshaft position sensor (CK18P)
  • Throttle position sensor
  • Sensors: camshaft position (CMP) sensor
  • Contact pedal position sensor
  • Manifold absolute pressure (MAP) sensor

Engine management system: SIEMENS

  • Renovation work
  • Spark plugs: before May 2003
  • Spark plugs: from May 2003
  • Ignition coil (separate) for left cylinder head: up to May 2003
  • Ignition coil (separate) left cylinder head: after May 2003
  • Ignition coil (separate) right cylinder head: up to May 2003
  • Ignition coil (separate) right cylinder head: after May 2003
  • Engine control unit (ECM): except for the North American market
  • Engine control module (ECM): North American Markets
  • Idle air control (IACV)
  • Intake air temperature (IAT) sensor: North American markets
  • Sensors: coolant temperature (ECT) sensor
  • Sensors: crankshaft position sensor (CK18P)
  • Throttle position sensor
  • Thermostat sensor, KV6 Engine: North American markets
  • Sensors: camshaft position (CMP) sensor
  • Knock sensor (K18S)
  • Throttle pedal position sensor: except for the North American Market
  • Integrated intake manifold pressure and intake air temperature (MAP / IAT) sensor
  • Throttle position sensor, N American market: Before May 2003
  • Throttle position sensor Non-N American markets: After May 2003

Diesel fuel supply system

  • Adjustments
  • Checking the pressure in the fuel system
  • Draining fuel from the tank
  • Renovation work
  • Air cleaner filter element
  • Fuel system bimetal valve: up to May 2003
  • Fuel system bimetal valve: after May 2003
  • Inertial fuel cut-off switch
  • Low fuel pressure sensor: from May 2003
  • Fuel pressure sensor
  • Fuel priming pump relay: before May 2003
  • Fuel priming pump relay: after May 2003
  • Fuel line filter / sump: after May 2003
  • Fine fuel filter: until May 2003
  • Fine fuel filter: after May 2003
  • Fuel cooling radiator: until May 2003
  • Fuel cooling radiator: after May 2003
  • High pressure fuel pump
  • Turbocharger
  • Radiator for intercooler air
  • Solenoid (electrovacuum) boost pressure control valve
  • Boost pressure sensor
  • Elektrovacuum boost control valve atmospheric hose filter: Td4 engine
  • Intake air ducts
  • Fuel priming pump complete with filter: after May 2003
  • Submersible fuel priming module: until May 2003
  • Fuel pressure regulator
  • Fuel priming pump: after May 2003
  • Fuel priming pump: before May 2003
  • Fuel tank
  • Filling pipe
  • Injector
  • High pressure pipe
  • Glow plug
  • Glow plug electronics: up to May 2003
  • Glow plug relay: after May 2003
  • Nozzle cover: after May 2003
  • Cruise control switch: until May 2003
  • Mode resume switch (mode activation / deactivation): from May 2003
  • Multifunction switch

Fuel supply system of a gasoline engine

  • Adjustments
  • Throttle cable check and adjust: KV6 engine
  • Throttle control cable check and adjustment: K18 engine
  • Depressurizing the fuel supply system, KV6 engine: Except for the North American market
  • Fuel pressure relief, kv6 engine: North American markets
  • Pressure relief in the fuel supply system: K18
  • Fuel pressure measurement, KV6 engine: except for the North American market
  • Fuel Pressure Measurement, KV6 Engine: North American market
  • Pressure measurement in the fuel supply system: K18 engine
  • Draining fuel from the tank
  • Air purification filter, engine K18
  • Air filter element, engine K18
  • Air filter element, engine KV6
  • Air Filter Element, KV6 engine: North American market
  • Throttle cable, KV6 engine
  • Inertial fuel cut-off switch
  • Front left oxygen sensor, KV6 engine: except for the North American market
  • Front Left Oxygen Sensor, KV6 Engine: North American market
  • Front oxygen sensor, engine K18
  • Front right oxygen sensor, KV6 engine: except for the North American market
  • Front right oxygen sensor, KV6 Engine: North American market
  • Mass air flow (MAF) sensor: North American Market
  • Fuel pump relay
  • Throttle body, K18 engine
  • Throttle body, KV6 engine: except for the North American market
  • Throttle Body, KV6 Engine: North American market
  • Intake system flap motor: KV6
  • Rear left oxygen sensor, KV6 engine: except countries rear left oxygen sensor, KV6 engine: North American market countries
  • Rear oxygen sensor, engine K18
  • Rear right oxygen sensor, KV6 Engine: North American market
  • Main fuel filter
  • Electric fuel pump
  • Fuel tank: except for North American market
  • Fuel Tank: North American Market Countries
  • Filling pipe
  • Fuel rail, KV6 engine: except for the North American market
  • Fuel Rail, KV6 engine: North American market
  • Injector, engine KV6
  • Injectors (set), engine К18
  • Cruise control actuator, KV6 engine: except for the North American market
  • Vacuum pump for cruise control, KV6 engine: except for the North American market
  • Cruise control switch, engine KV6: up to May 2003
  • Mode resume switch (mode activation / deactivation): from May 2003
  • Multifunction switch
  • Cruise controller, engine KV6
  • Cruise controller interface KV6 engine

Cooling system: Td4 engine

  • Adjustments
  • Draining the coolant, flushing the system and filling
  • Cooling fan and fan motor: before May 2003 Cooling fan and fan motor: Before May 2003
  • Cooling fan and fan motor: after May 2003
  • Cooling fan controller: vehicles before May 2003
  • Cooling fan controller: vehicles built after May 2003
  • Radiator assembly
  • Coolant pump and thermostat

Cooling system: modification K, volume 1.8

  • Adjustments
  • Draining the coolant, flushing the system and filling
  • Filling the cooling system
  • Expansion tank
  • Cooling fan and fan motor: Non-A / C models
  • Cooling fan and fan motor: air conditioned models
  • Cooling fan controller
  • Radiator assembly
  • Thermostat

Cooling system: mod K, engine KV6

  • Adjustments
  • Draining the coolant, flushing the system and filling
  • Renovation work
  • Cooling fan and motor
  • Cooling fan controller: vehicles from May 2003
  • Radiator assembly
  • Thermostat
  • Coolant pump

Manifolds and exhaust system Td4

  • Renovation work
  • Downpipe
  • Middle section of the exhaust system
  • Rear exhaust section
  • Intake manifold gaskets
  • Exhaust manifold gaskets: vehicles with manual transmission
  • Exhaust manifold gaskets: vehicles with automatic transmission

Manifolds and exhaust system: MOD K, volume 1.8

  • Renovation work
  • Downpipe
  • Middle section of the exhaust system
  • Rear exhaust section
  • Replacing the left intake manifold gasket (s)
  • Exhaust manifold heat shield: vehicles without air conditioning
  • Exhaust manifold heat shield: vehicles with air conditioning
  • Exhaust manifold gasket (s)

Manifolds and exhaust system: mod K, engine V6

  • Renovation work
  • Downpipe: except for the North American market
  • Downpipe: North American countries
  • Middle section of the exhaust system: except for the countries of the North American market
  • Middle section of the exhaust system: countries of the North American market
  • Rear section of exhaust system with silencer
  • A / C Compressor heat shield: KV6 N American market
  • Intake manifold gaskets, left side
  • Right exhaust manifold gasket: except for North American market
  • Right exhaust manifold gasket (s), KV6, North American market
  • Left exhaust manifold gasket: except for North American market
  • Left exhaust manifold gasket (s): North American Market
  • Inlet receiver seals: vehicles built before May 2003
  • Inlet receiver seals: vehicles built after May 2003
  • Intake manifold gaskets, right side
  • Inlet compressor seals: vehicles manufactured prior to May 2003 intake receiver seals: vehicles manufactured prior to May 2003
  • Inlet receiver seals: vehicles built after May 2003

Clutch

  • Renovation work
  • Clutch assembly / driven plate and clutch release bearing (release) Td4
  • Clutch assembly / driven plate and clutch release bearing (release) K18
  • Hydraulic clutch: K18 right-hand drive vehicles
  • Master cylinder: left hand drive Td4
  • Master cylinder: Td4 right hand drive vehicles

Manual transmission PG

  • Adjustments
  • Changing the transmission oil in the box
  • Gearbox Gearbox
  • Gear selector shaft oil seal
  • Reversing light switch
  • Contact sensor for engaging the first gear

Mechanical transmission GETRAG

  • Adjustments
  • Changing the transmission oil in the box
  • Back cover
  • Gear selector: top link and ball joints
  • Gearbox
  • Input shaft oil seal
  • Gear selector shaft oil seal
  • Reversing light switch
  • Contact sensor for engaging the first gear

Transfer case

  • Adjustments
  • Changing transmission oil in the transfer case: except for the North American market
  • Changing Transmission Oil in the Transfer Case: North American market
  • Renovation work
  • Transfer case: models with Td4 engine
  • Transfer case: models with K18 engine
  • Transfer case: models with KV6 engine
  • Transfer case rear cover gasket: Td4 models
  • Rear cover gasket, transfer case: models with KV6 engine
  • Transfer case rear cover gasket: models with K18 engine
  • Transfer case drive shaft oil seal
  • Left drive shaft oil seal: Td4 and KV6 models
  • Left drive shaft oil seal: vehicles with K18 engine
  • Right drive shaft oil seal
  • Rear axle drive shaft oil seal: vehicles with Td4 engine
  • Rear axle drive shaft oil seal: vehicles with K18 engine
  • Rear axle drive shaft oil seal: vehicles with KV6 engine, excluding North American market
  • Rear axle drive shaft oil seal: vehicles with KV6 engine, for countries of the North American market

Automatic transmission: JATCO

  • Adjustments
  • Adjusting the engine blocking switch
  • Replacing the working fluid in the box
  • Adjusting the selector cable
  • Renovation work
  • Selector body
  • Selector knob
  • Selector cable
  • Selector lever position indicator: vehicles manufactured before May 2003
  • Selector lever position indicator: vehicles built after May 2003
  • Engine blocking switch
  • Control unit (ECU)
  • Torque converter oil seal
  • Gearbox with KV6 engine
  • (engine with gearbox removed)
  • Gearbox: vehicles with KV6 engine
  • Transmission: vehicle with Td4 engine
  • Sealing the bottom of the gearbox
  • A blown heat exchanger for working fluid cooling: vehicles with a Td4 engine (for hot climates)
  • Heat exchanger for working fluid cooling: vehicles with Td4 engine
  • Heat exchanger for working fluid cooling: vehicles with KV6 engine
  • Heat exchanger hoses for working fluid cooling

Drive shafts

  • Renovation work
  • Left shaft with external and internal joints
  • Right shaft with external and internal joints
  • Protective cover outer front hinge of constant angular velocities
  • Protective cover hinge of constant angular velocities outer left front
  • Protective cover internal constant velocity hinge
  • Rear shaft with external and internal joints
  • Protective cover for outer rear hinge
  • Outer rear constant velocity joint
  • Protective cover inner constant velocity hinge rear
  • Propeller shaft assembly
  • Front propeller shaft
  • Rear propeller shaft
  • Bulkhead front and rear propeller shafts
  • Cover of the sliding fork of the universal joint of the front propeller shaft
  • Viscous clutch assembly
  • Front intermediate support

Rear axle and final drive

  • Renovation work
  • Differential assembly
  • Differential rear cover
  • Differential housing front support bush
  • Differential housing rear support bush
  • Main drive shaft oil seal
  • Rear drive shaft oil seal

Steering

  • Adjustments
  • Bleeding the power steering system
  • Adjusting the ignition lock cable
  • Checking and adjusting the alignment of the front wheels
  • Checking and adjusting rear wheel alignment
  • Checking the pressure in the power steering system
  • Renovation work
  • Steering gear
  • Steering gear cover
  • Power steering fluid cooler (for models with Td4 or K18 engine)
  • Power steering fluid cooler (for models with KV6 engine)
  • Drive belt (for models with K18 engine)
  • Power steering pump (KV6 models)
  • Power steering pump (models with K18 engine)
  • Power steering pump (Td4 models)
  • Steering column shroud
  • Steering wheel lock and ignition switch
  • Ignition lock cable
  • Steering column assembly, inner and outer parts
  • Tie rod end ball joint
  • Steering rod
  • Steering wheel

Front suspension

  • Renovation work
  • Anti-roll bar
  • Stabilizer struts, transverse mustache sustainability
  • Anti-roll bar rubber cushions
  • Hub bearing
  • Shock absorber
  • Lower arm assembly
  • Front subframe
  • Front lower arm bushings
  • Rear bushings of the lower arms

Rear suspension

  • Renovation work
  • Trailing arm bushing
  • Hub bearing
  • Shock absorber
  • Trailing arm
  • Trailing arm bushing
  • Adjustable wishbone
  • Non-adjustable wishbone
  • Control arm bushing
  • Stretcher

Braking system

  • Adjustments
  • Bleeding the brake system
  • Checking and adjusting the parking brake cable
  • Renovation work
  • Rear brake drum
  • Front brake disc
  • Left front brake hose
  • Rear brake hose
  • Dual master cylinder for left-hand drive vehicles
  • Double master cylinder for right-hand drive vehicles
  • Parking brake lever assembly
  • Parking brake cable
  • Parking brake warning switch
  • Brake light switch
  • Accelerator pedal position sensor
  • Front brake pads
  • Rear brake pads
  • Vacuum booster assembly for left-hand drive vehicles
  • Vacuum booster assembly for right-hand drive vehicles
  • Vacuum pump for vehicles with Td4 engine and manual gearbox
  • Vacuum pump for vehicles with Td4 engine and automatic transmission
  • Vacuum booster for vehicles with KV6 engine
  • Front brake pad guide
  • Rear brake wheel cylinder
  • Brake fluid level sensor
  • Front right wheel speed sensor and electrical cable
  • Front left wheel speed sensor and its electrical cable
  • Rear wheel speed sensor and its electrical cable
  • ABS pressure regulator
  • Downhill assist switch for model year 2004 and up
  • Downhill assist switch for vehicles up to model year 2004

Passive safety systems

  • Renovation work
  • Front inertia seat belt
  • door car
  • 5-door front inertia seat belt
  • Rear seat center seat belt
  • Seat belt left seat in the back seat
  • Height-adjustable intermediate seat belt loop located on the B-pillar
  • Rear seat belt buckle, left
  • door car
  • Left seat belt buckle in the back seat of a 5-door car
  • Front seat belt pretensioner
  • Deploying the removed front seat belt pretensioner
  • Rear seat center belt buckle
  • Driver airbag
  • Front passenger airbag for cars up to model year 2004
  • Front passenger airbag for model year 2004 and later
  • On-board diagnostic unit (DCU)
  • The front passenger airbag removed from the vehicle is deployed
  • Airbag rotary contactor
  • Driver's airbag removed from the vehicle
  • Driver's airbag deployment without removing it from the vehicle
  • Deploying the front seat belt pretensioner without removing it from the vehicle

Doors

  • Adjustments
  • Adjusting the front or rear door lock striker
  • Front door hinge adjustment
  • Dismantling the front door assembly to provide access to other elements, installing the front door
  • Dismantling the rear door assembly to provide access to other elements, installing the rear door
  • Dismantling the complete tailgate to provide access to other elements, installing the door luggage compartment
  • Front door glass
  • Rear door glass
  • Front door rubber / felt window seal
  • Tailgate rubber / felt window seal
  • Tailgate glass
  • Small rear rear door window
  • Tailgate window regulator
  • Inner lower tailgate window seal
  • Front door trim panel
  • door car
  • 5-door front door trim panel for vehicles up to model year 2004
  • 5-door front door trim panel for model year 2004 and up
  • Tailgate decorative panel for vehicles up to model year 2004
  • Tailgate decorative panel for model year 2004 and up
  • Tailgate trim panel
  • Lower plastic trim for the front door of a 5-door car
  • 5-door front door pocket
  • Upper plastic trim for front door of 5-door car
  • Plastic trim for tailgate
  • Plastic trim for the front door of a 5-door car
  • Rear door plastic trim
  • 5-door front door lock
  • 5-door front door lock
  • Rear door lock
  • Tailgate lock
  • Front door lock release handle
  • Rear door lock release handle
  • Cable for the handle of unlocking the door lock of a 5-door car
  • Side cover for rear window of 5-door car
  • Tailgate outside handle
  • Exterior tailgate handle
  • Front door outside handle
  • 5-door interior door handle for cars up to model year 2004

External parts

  • Renovation work
  • Front wing
  • Front wheel arch liner
  • Rear fender liner
  • Lower engine shield
  • Power outside mirror
  • Adjustments
  • Front mudguard
  • Rear mudguard
  • Spare wheel mounting bracket
  • Side rail for the roof rack of a 5-door car
  • Hood
  • Bonnet release cable / pull rod
  • Front bumper assembly for vehicles up to model year 2004
  • Front bumper assembly for model year 2004 and Up
  • Rear bumper assembly for vehicles up to model year 2004
  • Rear bumper assembly for model year 2004 and up
  • Sill trim
  • 5 door car roof moldings
  • Rear part of the rear wheel arch extender
  • Small rear glass assembly
  • door car

Interior trim parts

  • Renovation work
  • Sun visor
  • Luggage compartment lower decorative panel for a 3-door car
  • Luggage compartment lower trim panel 5-door
  • Upper decorative panel for luggage compartment of a 3-door car
  • 5-door luggage compartment upper decorative panel
  • Replacing the A-pillar upper decoration panel
  • Replacing the 'B / C' pillar top trim
  • B-pillar lower trim panel for 5-door car
  • Rear side decorative panel of a 3-door car
  • Center console for vehicles up to model year 2004
  • Front console assembly for model year 2004 and up
  • Rear console
  • Cup holder located in the control panel for model year 2004 and up
  • Control panel for vehicles up to model year 2004
  • Control panel for model year 2004 and up
  • Control panel cup holder for vehicles up to model year 2004
  • Detaching the control panel
  • Luggage compartment flooring
  • Glove box
  • Ceiling panel of a 3-door car
  • 5-door roof panel

Glass

  • Renovation work
  • Windshield
  • Rear side glass

Seats

  • Renovation work
  • Front seat
  • Rear seat left
  • Rear seat right
  • Cushion and backrest of the rear continuous seat of a 3-door car
  • Front seat cushion padding
  • Right rear seat cushion upholstery
  • Left rear seat cushion padding
  • Upholstery of a cushion of a rear non-cut seat of a 3-door car
  • Front seat base linings
  • Front seat cushion side pad
  • Manual lumbar cushion, front seat
  • Rear right seat backrest lock
  • Left rear seat backrest lock
  • Backrest upholstery, front
  • Backrest upholstery, rear left
  • Backrest upholstery, rear right
  • Backrest upholstery of the rear solid seat of a 3-door car

Roof ventilation hatch

  • Renovation work
  • Ventilation hatch in the roof of a 3-door car
  • Sunroof deflector for 3-door car
  • Sunroof seal
  • Ventilation hatch in the roof of a 5-door car
  • Glass panel of the ventilation hatch in the roof of a 5-door car
  • Seal for the glass cover of the ventilation hatch in the roof of a 5-door car
  • Motor gearbox of the electric drive of the ventilation hatch in the roof of a 5-door car
  • Cables and drive of the ventilation hatch of a 5-door car
  • Front drain pipes of the ventilation hatch in the roof of a 5-door car
  • 5-door rear roof drain pipes
  • Internal decorative strip
  • Deflector sunroof 5-door car
  • Ventilation sunroof for 5-door car
  • Roof vent control button
  • Sealing gutter ventilation hatch in the roof of a 5-door car

Roof

  • Renovation work
  • Removable rigid roof for access to the repair site and refitting
  • Frame and tarpaulin assembly removal for access to the place of repair and installation in place
  • Awning
  • Hardtop side glass
  • Rigid roof seal
  • Front latch and hardtop striker
  • Rear Hard Top Latch & Striker
  • Body geometry
  • Control sizing information
  • Body control charts
  • Joint clearances and body profiles
  • Dimensions of gaps and profiles
  • Body parts repair
  • Body repair
  • General information
  • Replaceable body parts
  • Replaceable body parts
  • Internal elements of the front part of the body
  • Body side panels 3-door version
  • Body side panels 5-door version
  • Front inner panels of the sidewall of the 3-door version
  • Front inner panels of the side of a body 5-door version
  • Rear inner panels of a sidewall of a body 3-door version
  • Rear inner panels of a sidewall of a body 5-door version
  • Roof assembly 3-door version
  • Roof assembly 5-door version
  • Rear body parts
  • Complete doors

Welding operations

  • Location of electronic control units (the diagram shows a 3-door version, the location for a 5-door version is the same)
  • General safety rules for welding
  • Panel replacement procedure
  • Front panel assembly
  • Bonnet lock panel
  • Headlight mounting bracket
  • Front cross member, lower
  • Front side member assembly
  • Front spar (front)
  • Engine compartment sidewall assembly
  • Upper sidewall of the engine compartment
  • Front panel of the sidewall of the engine compartment
  • Reinforcement of the outer wheel arch panel
  • Pillar "A" of the body, 3-door version
  • Pillar "A" of the body 5-door version
  • Threshold reinforcement 3-door version
  • Sill reinforcement 5-door version
  • B / S center pillar reinforcement panel 3-door version
  • B / S center pillar reinforcement panel 5-door version
  • Rear side panel assembly 3-door version
  • Rear side panel assembly 5-door version
  • Rear wheel arch outer panel 3-door version
  • Outer panel of the rear wheel arch 5-door version
  • Inner panel of "E" pillar
  • door version
  • E-pillar panel 5-door version
  • Rear floor cross member assembly
  • Rear underbody
  • Rear underbody member
  • Front roof section complete 3-door version
  • Rear roof section complete 5-door version
  • Roof assembly 5-door version
  • Estimated time of repair operations
  • Time norms
  • Body Sealing Materials
  • Materials and their applications
  • Approved Content
  • Application equipment

Corrosion protection and sealing

  • Corrosion protection
  • Coating hollow spaces with protective wax and spray holes 3-door body version
  • Legend for the figure "Coating hollow cavities with protective wax and spray holes 5-door version of the body"
  • Openings to protect the internal cavity of the sill 5-door version of the body
  • Covering the hollow spaces of the doors with protective wax and spray holes 5-door version of the body
  • Corrosion protection
  • Sealant application process
  • Places of the underbody treated with sealing materials
  • Underbody sealing materials
  • Internal sealing
  • Foam acoustic insulation
  • Foam acoustic insulation
  • Water ingress into the body

Painting

  • Working with body panels
  • Panel preparation
  • Painting operations
  • Preparation for painting

Heating and ventilation

  • Renovation work
  • Heater control panel for vehicles up to model year 2004
  • Heater Control Panel for Model Year 2004 and Up
  • Cabin air recirculation gear motor
  • Interior air recirculation switch
  • Fan speed controller
  • Control panel left vent
  • Air intake box
  • Heater
  • PTC electric heater heating element for Td4 models
  • PTC electric heater cable for Td4 models
  • PTC electric heater microswitch for Td4 models
  • Heater fan assembly
  • Fan motor resistor unit
  • Heater radiator
  • PTC electric heater power relay for Td4 models
  • PTC electric heater control relay for Td4 models
  • Oil heater (FBH)
  • Outside air temperature sensor (OT)
  • Oil heater fuel pump for models before model year 2004
  • Oil heater fuel pump for models 2004 and up

Air conditioning system

  • Emptying the air conditioner, recovering refrigerant and charging
  • Emptying the air conditioner, recovering refrigerant and charging
  • A / C compressor drive belt for models with Td4 engine
  • Air conditioning compressor for Td4 engine models
  • Air conditioning compressor for models with KV6 engine
  • Air conditioning compressor for models with K18 engine
  • Capacitor
  • Receiver moisture separator
  • Air conditioner switch
  • Refrigerant pressure sensor
  • Thermostatic expansion valve (TXV)
  • Evaporator

Screen wipers and washers

  • Renovation work
  • Washer reservoir
  • One washer nozzle
  • Washer pump
  • One wiper arm
  • One cleaning brush
  • Cleaner motor and linkage
  • Washer / wiper switch
  • Washer pump
  • Cleaner lever
  • Cleaning brush
  • Electric motor cleaner
  • Combined wiper / washer switch
  • Relay glass cleaner, cargo compartment door 5-door models

Engine starting and battery charging system

  • Attachment drive belt K18 engine
  • Attachment drive belt K18 engine with air conditioning
  • Renovation work
  • Generator engine Td4
  • Generator KV6
  • Generator K18
  • Ancillary drive belt Td4 engine
  • Attachment drive belt K18 engine without air conditioning
  • Attachment drive belt K18 engine with air conditioning
  • Attachment belt KV6 engine
  • Tensioner attachment belt Td4 engine
  • Battery
  • Battery support tray
  • Relay main relay
  • Starter engine Td4
  • Starter motor KV6
  • Starter engine K18
  • Starter relay

Lighting

  • Adjustments
  • Headlamps, pair of headlights for cars up to model year 2004
  • Headlights headlights pair light adjustment cars from model year 2004
  • Headlight assembly up to model year 2004
  • Headlight assembly from model year 2004
  • Turn signal repeater
  • Combination rear lamp
  • License plate light
  • Combined fog light / dimensions from model year 2004
  • Combined rear lamp
  • Central upper brake light (CHMSL)
  • Glove box lamp
  • Lantern cargo compartment
  • Headlight dimmer switch
  • Glove box switch
  • Alarm switch
  • Combined switch, direction indicators / headlights / sound signal
  • Rear fog lamp switch

Control modules

  • Renovation work
  • Window regulator control module
  • Relay folding mirrors model 02MY
  • Central control unit (CCU)
  • Control module for folding mirrors up to 02MY

Security system

  • Renovation work
  • Electromagnet / electric motor, cargo compartment door
  • Non-latching switch beep
  • Sound signal
  • Immobilizer electronic control unit (ECU)
  • Volume control sensor alarm system 3-door models
  • Module (ECU) volume control alarm system 5 and door models models without hatch
  • Module (ECU) volume control alarm system 5 and door models models with sunroof
  • Alarm system receiver
  • Coil passive immobilizer alarm system
  • Windows
  • Renovation work
  • Electric motor & window regulator mechanism front door 3-door model
  • Electric motor & window regulator mechanism front door 5-door model
  • Window regulator switch 5 and door models 02MY models
  • Load compartment door glass control relay
  • Microswitch determination of hardtop installation 3-door models
  • Heated windshield relay
  • Load compartment door glass heater switch

Entertainment systems

  • Renovation work
  • Radio receiver up to 02MY
  • Radio / CD player 02MY model
  • Rear speaker 3-door models
  • Rear speaker 5-door models
  • Front speaker
  • Aerial mechanical 3-door models
  • Aerial mechanical 5-door models
  • Coaxial wire front antenna 3-door models
  • Coaxial wire front antenna 5 and door models
  • High frequency front loudspeaker
  • Loudspeaker high-frequency rear 3-door models
  • Amplifier power amplifier
  • Subwoofer
  • Coaxial wire extension

Cable harnesses

  • Renovation work
  • Passenger compartment fuse box
  • Main wiring harness
  • Cable harness, load compartment door
  • Cable harness interior lighting 5 door models
  • Cable harness front door 5t door models
  • Rear door cable harness

Governing bodies

  • Renovation work
  • Audio system remote control switch
  • Park assist switch (PDC) 04MY models
  • Electronic control unit (ECU) parking assist model 04MY
  • Rear parking aid sensor from 04MY
  • Acoustic warning system parking aid rear model from 04MY
  • Parking brake warning switch
  • Alarm switch for 04MY model
  • Front cigarette lighter
  • Outside rearview mirror control switch

Navigation system

  • Renovation work
  • Remote control interface module
  • Display navigation system

Devices

  • Renovation work
  • Clock
  • Control panel up to 04MY
  • 04MY model toolbar
  • Cover for instrument panel up to 04MY
  • Dashboard cover for model 04MY
  • Fuel level gauge
  • Meter fuel tank model with Td4 engine model from 03MY

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В книге понятно абсолютно все. Первый раз смог отремонтировать сцепление и не посещать СТО. Сэкономил кучу денег.