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ZF 5HP19 / 5HP19 FL/A gearbox, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-355-4
Number of pages: 336
Format: file PDF

About the manual

Transmission type: ZF 5 HP19 / 5 HP19 FL/A

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Gearboxes
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-355-4
Number of pages: 336
Format: file PDF

About the manual

Transmission type: ZF 5 HP19 / 5 HP19 FL/A

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

ZF 5 HP19

Preliminary information

General information

  • Picture of the transmission
  • Power flow diagram
  • Specifications
  • Screw torque specifications
  • Making adjustments
  • Adjusting the switch (detent spring)
  • Tightening torques
  • Transmission test (test bench/vehicle)
  • Special tools

Removing assemblies

  • Removing the converter, oil pan and automatic control unit
  • Removing the oil supply
  • Removing the input assembly
  • Removing the tower
  • Removing the output assembly

Disassembly

  • Output assembly
  • Tower
  • Input assembly
  • Clutch
  • Oil supply with brake
  • Brake
  • Pump

Assembly

  • Housing with selector mechanism and parking lock
  • Tower
  • Output assembly
  • Planetary drives I and II
  • Input assembly (with clutches A and B)
  • Oil supply with brake
  • Input assembly with oil supply
  • Automatic control unit, flow control valve, oil filter and oil pan
  • Position switch and converter

ZF 5 HP19 FL/A

Preliminary information

General

  • Illustration of transmission
  • Power flow diagram
  • Specifications
  • Adjusting work
  • Preload, differential
  • Switch detent spring
  • Endplay, output (washer)
  • Output gear bearing adjustment
  • Play at input (washer)
  • Tightening torques
  • Checking transmission (on test rig/in vehicle)
  • Special tools
  • Oil flow chart (Position N according to DIN)

Removal

  • Removing converter, front axle output, valve body and position switch
  • Removing flange shaft, front-axle differential and parking lock
  • Removing oil supply
  • Removing input with tower
  • Removing pinion shaft
  • Removing bearing shells, bearings

Installation

  • Installing pinion shaft and differential
  • Installing shift and parking lock mechanism
  • Adding parts to tower and installing
  • Adding parts to front-axle output and installing
  • Installing planetary gear sets I and II
  • Input and installing
  • Brake C oil supply and installing
  • Flange shaft and installing
  • Installing valve body, oil filter and oil pan, position switch and converter
  • Installing breather cover and protective transit caps

Supplement

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