ZF 5HP19 / 5HP19 FL/A gearbox, repair e-manual
About the manual
Transmission type: ZF 5 HP19 / 5 HP19 FL/A
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Gearbox design and prevention information
- Information for a trip to the service station, if self-repair is not possible
About the manual
Transmission type: ZF 5 HP19 / 5 HP19 FL/A
In the manual you will find
- Step-by-step guide to repair various components and assemblies
- Self-care and maintenance instructions
- Gearbox design and prevention information
- Information for a trip to the service station, if self-repair is not possible
Content
ZF 5 HP19
Preliminary information
General information
- Picture of the transmission
- Power flow diagram
- Specifications
- Screw torque specifications
- Making adjustments
- Adjusting the switch (detent spring)
- Tightening torques
- Transmission test (test bench/vehicle)
- Special tools
Removing assemblies
- Removing the converter, oil pan and automatic control unit
- Removing the oil supply
- Removing the input assembly
- Removing the tower
- Removing the output assembly
Disassembly
- Output assembly
- Tower
- Input assembly
- Clutch
- Oil supply with brake
- Brake
- Pump
Assembly
- Housing with selector mechanism and parking lock
- Tower
- Output assembly
- Planetary drives I and II
- Input assembly (with clutches A and B)
- Oil supply with brake
- Input assembly with oil supply
- Automatic control unit, flow control valve, oil filter and oil pan
- Position switch and converter
ZF 5 HP19 FL/A
Preliminary information
General
- Illustration of transmission
- Power flow diagram
- Specifications
- Adjusting work
- Preload, differential
- Switch detent spring
- Endplay, output (washer)
- Output gear bearing adjustment
- Play at input (washer)
- Tightening torques
- Checking transmission (on test rig/in vehicle)
- Special tools
- Oil flow chart (Position N according to DIN)
Removal
- Removing converter, front axle output, valve body and position switch
- Removing flange shaft, front-axle differential and parking lock
- Removing oil supply
- Removing input with tower
- Removing pinion shaft
- Removing bearing shells, bearings
Installation
- Installing pinion shaft and differential
- Installing shift and parking lock mechanism
- Adding parts to tower and installing
- Adding parts to front-axle output and installing
- Installing planetary gear sets I and II
- Input and installing
- Brake C oil supply and installing
- Flange shaft and installing
- Installing valve body, oil filter and oil pan, position switch and converter
- Installing breather cover and protective transit caps
Supplement