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Voith DIWA.5 gearbox, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-129-542-550-8
Number of pages: 170
Format: file PDF

About the manual

Transmission type: Voith DIWA.5

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Gearboxes
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-550-8
Number of pages: 170
Format: file PDF

About the manual

Transmission type: Voith DIWA.5

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General notes

  • Safety notes
  • Signs

General

  • Checking and replacing parts
  • Cleaning
  • Suspension points
  • Hose lines
  • Storage

Tools

  • Standard tools
  • Special tools
  • Tools
  • Measuring tools

Dismounting the hydrodamp

  • Dismounting
  • Checking the oil level
  • Wear check at the hub

Draining the transmission oil

Disassembling the transmission into assemblies

  • Dismounting the heat exchanger
  • Dismounting the control blocks
  • Dismounting the cable harness
  • Dismounting the oil pan
  • Dismounting the output assembly
  • Dismounting the turbine transmission
  • Dismounting the drive unit
  • Dismounting the suction screen
  • Dismounting the gear pump
  • Dismounting the converter outlet valve
  • Dismounting the operating pressure valve
  • Dismounting the pump brake

Dismounting and mounting assemblies

  • Dismounting the input differential
  • Dismounting the planet carrier
  • Mounting the planet carrier
  • Mounting the input differential
  • Dismounting the pump brake
  • Mounting the pump brake
  • Dismounting the stator - turbine wheel
  • Mounting the stator - turbine wheel
  • Dismounting the turbine transmission
  • Mounting the turbine transmission
  • Dismounting the output and reverse gear
  • Dismounting the TB-RB disk carrier
  • Mounting the TB-RB disk carrier
  • Mounting and dismounting the operating pressure valve
  • Dismounting and mounting the gear pump
  • Mounting and dismounting the converter outlet valve
  • Repairing control blocks

Assembling the transmission

  • General
  • Mounting the screw plug
  • Mounting the pump brake
  • Mounting the operating pressure valve
  • Mounting the converter drain valve
  • Mounting the gear pump
  • Mounting the drive unit
  • Mounting the stator - turbine wheel
  • Mounting the turbine transmission
  • Mounting the reverse gear into the output unit
  • Measure and adjust the disk clearance of the reverse gear
  • Mounting the output unit
  • Mount the oil pan
  • Mounting the cable harness
  • Mounting the control blocks
  • Mounting the control block cover
  • Mounting the heat exchanger

Measuring pressures

DIWA.5 tightening torques

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