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0AM / DSG7 / DQ200 gearbox, repair e-manual

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Only original manuals
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Publisher: © "Motorist"
ISBN: 977-129-542-369-5
Number of pages: 127
Format: file PDF

About the manual

Transmission type: 0AM / DSG7 / DQ200

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Gearboxes
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-129-542-369-5
Number of pages: 127
Format: file PDF

About the manual

Transmission type: 0AM / DSG7 / DQ200

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Gearbox design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Technical data

  • Gearbox identification
  • Code, engine allocation
  • Capacities
  • General repair notes
  • Tools
  • Gearbox
  • Oil
  • Working with vehicle diagnostic testers

Clutch

  • Removing and installing the dual clutch
  • Removing dual clutch
  • Adjusting position of engagement bearings “K 1 and K 2”
  • Installing dual clutch

Controls, housing

  • Renewing gear oil
  • Selector mechanism
  • Overview - selector mechanism in vehicles up to 02.2009
  • Removing and installing selector lever cable - vehicles up to 02.2009
  • Overview of selector mechanism - vehicles from 03.2009 onwards
  • Removing and installing selector mechanism with selector lever and selector lever cable - vehicles from 03.2009 onwards
  • Checking selector lever cable
  • Adjusting selector lever cable
  • Emergency release of selector lever
  • Removing and installing selector lever handle
  • Checking selector mechanism
  • Mechatronic unit for dual clutch gearbox J743
  • Safety note on mechatronic unit for dual clutch gearbox J743
  • Overview - mechatronic unit
  • Removing mechatronic unit for dual clutch gearbox J743 with gearbox installed
  • Moving mechatronic unit for dual clutch gearbox J743 into “removal position” by hand
  • Installing mechatronic unit for dual clutch gearbox J743
  • View of selector forks with mechatronic unit removed
  • Removing and installing gearbox
  • Information about gearboxes with different output shafts
  • Removing gearbox, vehicles with 1.4 l/90 kW TFSI engine and 1.4 l/118 kW TSI engine
  • Removing gearbox, vehicles with 1.6 l/75 kW MPI engine
  • Removing gearbox - vehicles with 1.9 l/77 kW TDI PD engine
  • Removing gearbox - vehicles with 1.6 l/77 kW TDI CR engine
  • Installing gearbox
  • Torque settings “Gearbox to engine” and notes on assembly mounting
  • Transporting gearbox and securing to assembly stand

Gears, shafts

  • Currently, no repairs can be made to gears and shafts stand

Final drive - front differential

  • Oil seals
  • Renewing oil seal for right stub shaft
  • Renewing oil seal for left stub shaft
  • Renewing seal for right flange shaft
  • Renewing oil seal for left flange shaft

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