Jeep Cherokee 1983 thru 2001, repair e-manual

Content

Introductory

• About this manual
• Introduction to the Jeep Cherokee and Comanche
• Vehicle identification numbers
• Buying parts
• Maintenance techniques, tools and working facilities
• Booster battery (jump) starting
• Jacking and towing
• Automotive chemicals and lubricants
• Safety first!
• Conversion factors
• Troubleshooting

Maintenance schedule

Tune-up and routine maintenance

Four-cylinder engine

• Camshaft and bearings
• Cylinder compression check
• Cylinder head
• Drivebelt check
• Engine mounts
• Engine overhaul
• Exhaust manifold
• Front crankshaft oil seal
• General information
• Hydraulic lifters
• Intake manifold
• Oil pan
• Oil pump
• Rear main oil seal
• Rocker arm cover
• Spark plug
• Timing chain and sprockets
• Timing chain cover
• Top dead center for number one piston locating
• Valve spring, retainer and seals
• Vibration damper
• Water pump

V6 engine

• Air filter replacement
• Camshaft and bearings
• Oil pump
• Compression check
• Crankshaft front oil seal
• Rocker arm covers
• Cylinder heads
• Rocker arms
• Drivebelt check
• Engine mounts
• Engine oil and filter
• Timing chain cover
• Engine overhaul general information.
• Top dead center for number one piston
• Valve lash
• Exhaust manifolds
• Valve lifters
• Valve spring, retainer and seals
• Vibration damper
• Intake manifold
• Water pump

lnline six-cylinder engine

• Air filter and PCV filter
• Intake manifold
• Camshaft
• Oil pan
• Oil pump
• Compression check
• Rear crankshaft oil seal
• Cylinder hea
• Drivebelt
• Rocker arm cover
• Rocker arms
• Engine mounts
• Engine oil and filter
• Timing chain and sprockets
• Timing chain cover
• Exhaust manifold
• Top dead center for number one piston locating
• Flywheell driveplate
• Valve spring, retainer and seals
• Front crankshaft oil seal
• Vibration damper
• General information
• Water pump

General engine overhaul procedures

Cooling. Heating and air conditioning systems

• Air conditioner and heater control
• Air conditioning system compressor
• Air conditioning system condenser
• Air conditioning system receiver-drier
• Antifreeze general information
• Coolant level check
• Coolant reservoir
• Coolant temperature sending unit
• Engine cooling fan and clutch
• Heater and air conditioner blower motor
• Heater core
• Radiator
• Thermostat
• Underhood hose
• Water pump

Fuel and exhaust systems

• Air cleaner
• Air and PCV filter
• Carburetor
• Exhaust system
• Fuel filter
• Fuel injection
• Fuel lines and fittings
• Fuel pressure relief
• Fuel pump
• Fuel tank
• Multi-point fuel injection
• Thermostatically controlled air cleaner
• Throttle body lnjection
• Throttle linkage inspection

Engine electrical systems

• Alternator
• Battery cables
• Battery
• Centrifugal advance mechanism
• Charging system
• Distributor cap and rotor
• Distributor
• Ignition coil
• Ignition control module
• lgnition pick-up coil
• Ignition system
• Spark plug
• Starter motor
• Starter solenoid
• Starting system
• Stator
• Trigger wheel pickup coil
• Vacuum advance mechanism

Emissions and engine control systems

• Air filter and PCV filter
• Catalytic converter
• Computer command control system (CCCS) and trouble codes
• Exhaust gas recirculation (EGR) system
• Fuel evaporative control system
• Information sensors
• Positive crankcase ventilation (PCV) valve or crankcase ventilation
• Spark plug
• Spark plug wire
• Thermostatic air cleaner (TAC)
• Thermostatic air cleaner

Manual transmission

• General information
• Manual transmission overhaul general information
• Lubricant change
• Manual transmission removal and installation
• Oil seal
• Manual transmission shift lever
• Transmission mount

Automatic transmission

• Automatic transmission
• Neutral start switch
• Oil seal
• Fluid and filter
• Shift linkage
• Fluid level
• Throttle valve linkage
• Transmission mount
• Neutral start switch

Transfer case

• General information
• Transfer case overhaul
• Oil seal
• Transfer case removal
• Transmission mount
• Transfer case lubricant

Clutch and drivetrain

• Clutch components
• Flywhee
• Clutch fluid
• Clutch hydraulic system bleeding
• Clutch master cylinder
• Clutch pedal
• Clutch release cylinder
• Clutch release bearing
• Front axle
• Front axle hub and bearings
• Front axleshafts
• Front axle shift motor
• Rear axle
• Differential lubricant
• Rear axleshaft and bearing
• Driveline
• Driveshafts, differentials and axles
• Universal joints replacement

Brakes

• Anti-lock brake system
• Brake disc
• Brake fluid level
• Brake hoses and lines
• Brake light switch
• Brake pedal
• Brake system bleeding
• Combination valve
• Disc brake caliper
• Disc brake pads
• Drum brake shoes
• Front wheel bearing
• Height sensing proportioning valve
• Master cylinder
• Power brake booster
• Parking brake
• Parking brake cables
• Wheel cylinder

Suspension and steering systems

• Balljoints
• Front axle suspension arms
• Front coil
• Front shock absorber
• Front stabilizer bar and bushings
• Front wheel bearing
• Intermediate shaft
• Power steering fluid level
• Power steering pump
• Power steering system bleeding
• Rear leaf spring
• Rear leaf spring bushing
• Rear shock absorber
• Rear stabilizer bar
• Steering gear
• Steering knuckle
• Steering linkage
• Steering wheel
• Tire pressure
• Tire rotation
• Track bar

Body

• Body
• Bumpers
• Center console
• Dashboard panels
• Door latch, lock cylinder and handle
• Door
• Door trim panel
• Door window glass
• Hinges and locks
• Outside mirror
• Radiator grille
• Seats
• Tailgate
• Upholstery and carpets
• Vinyl trim maintenance

Chassis electrical system

• Battery
• Bul
• Brake light switch
• Cruise control system
• Electrical troubleshooting
• Fuses
• Fusible links
• Headlights
• Headlight switch
• Ignition switch
• Instrument cluster
• Neutral start switch
• Power door lock system
• Power window system
• Relays
• Turn signal and hazard flashers
• Turn signal switch
• Wiper motors
• Wiring diagrams

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