Iveco Stralis AS (EURO 4/5) 2005 thru 2013, repair e-manual

Content

General information

• Vehicle identification data
• Commercial coding
• Composition of models
• P.I.C. Number coding
• Replenishing fluids

Engine

• Views of the engine
• Technical designation
• Characteristic curves
• General characteristics
• Assembly clearance data
• Tightening torque f3a engine
• Tools
• Engine removal - refitting
• Electro-magnetic joint replacement
• Dismantling the engine on the bench
• Repair operations
• Cylinder block
• Cylinder head
• Timing gear
• Rocker shaft
• Engine assembly on bench
• Engine flywheel
• Lubrication
• Cooling
• Turbocharging
• Repairing actions
• Feeding

Hydrocar pressure take-off on timing system

• Specifications and data
• Tightening torques
• Engaging power take-off
• Removing-refitting power take-off

Denox system

• Repair interventions on DeNox System

Fault diagnosis

Clutch

• Description
• Specifications and data
• Diagnostics
• Tightening torques
• Tools
• Removing and refitting the clutch
• Removing-refitting the thrust bearing
• Replacing the support bearing of the clutch shaft
• Removing-refitting the pedal unit sata
• Pedal type sata
• Checking and adjusting stops on clutch pedal
• Pedal type WABCO
• Hydraulic control
• Specifications for manual gearbox preassembly
• Bleeding clutch circuit
• Specifications for automatic transmission assembly

Gearbox

• ZF 16 S 1920 T.D. - 2220 T.D./T.O. - 2320 T.D. - 2520 T.O.
• ZF 16 S 1921 T.D. - 2221 T.D./T.O. - 2321 T.D. - 2521 T.O.
• EuroTronic automated
• EuroTronic gearboxes diagnostics

Intarder - ZF hydraulic retarder

• Location of intarder hydraulic retarder description plate
• General information
• Operation
• Layout of main system components on the retarder
• Removing and refitting the retarder on the ZF 16 S 1621/1921/2221 gearbox
• Specifications and data
• Tools
• Diagnostics
• Overhauling the intarder hydraulic retarder

Propeller shafts

• Characteristics and data
• Diagnostic
• Tightening torques
• Tools
• Removing and reassembling the propeller shaft
• Checking the propeller shaft on the vehicle
• Removing and fitting back the universal joints
• Removing and reassembling the support

Rear axles

• Diagnostics
• Removing-refitting the rear axle
• Removing-refitting the differential from the rear axle on the vehicle
• Rear axle arvinmeritor MS 13-175 with disc brakes
• Rear axle 451391
• Axle in tandem arvinmeritor MT23-155/D

Axles

• Front axles
• Additional rear axle

Wheel geometry

Suspensions

• Suspensions
• Description
• Specifications and data
• Mechanical front suspension assembly drawing
• Pneumatic front suspension assembly
• Central added axle suspension assembly
• Pneumatic suspension
• Axle load meter
• Calibration
• Schemes of air spring suspensions systems
• Main components of the pneumatic system
• Diagnostics
• Tools
• Special purpose tools
• Tightening torques
• Removal-refitting of front leaf spring
• Removing-refitting front suspension bars
• Rear suspensions
• Removing-refitting the rear axle longitudinal suspension arm
• Removing-refitting the rear added axle longitudinal suspension arm
• Removing-refitting the rear axle triangular suspension arm
• Removing-refitting the rear added axle triangular suspension arm
• Replacing the suspension arm flexible pin
• Replacing triangular swinging arm ball articulated joint
• Stabilizer bar
• Front stabilizer bar
• Central added axle stabilizer bar
• Rear stabilizer bar
• Rear added axle stabilizer bar
• Rubber bushings
• Shock absorbers
• Chassis frame adjustment

Steering

• Description
• Specifications and data
• Diagnostics
• Tightening torques
• Tools
• Removing-refitting the power steering system
• Steering control
• Removing-refitting the steering control assembly
• Bleeding the power steering system
• Measuring steering box play at the steering wheel
• Checking the maximum pressure of the power steering system
• ESP (electronic stability program) calibration

Air system - brakes

• Symbols for air / hydraulic system circuit diagrams
• Pipings and fittings
• EBS (electronic brake system)
• Operating logic
• Brake system
• Auxiliary brake integration
• ESP (electronic stability program)
• “ABS-EBL” system (anti-lock brake system — electronic brake limiter)
• EBS System components location on vehicle (tractors variant)
• Braking schemes
• Description
• Brakes
• Diagnostics
• Tightening torques
• Tools
• Specifications and data
• Main components of the braking system
• ESP system components
• Disc brakes knorr type
• Overhauling front disc brakes
• Brake caliper overhaul
• Overhauling rear disc brakes
• Overhauling brake discs
• Turning and grinding brake discs
• Drum brakes
• Overhauling the drum brakes

Bodywork and chassis frame

• Cab
• Features and data
• Tools
• Tightening torque
• Repair work
• Bumper
• Cabin
• Replacing the front shock absorber
• Replacing the cab suspension front mounting rubber-type bushings
• Replacing the cab front mount bushings
• Removing — refitting the stabilizer bar
• Changing the rear shock absorber
• Changing the cab lock
• Changing the swinging bracket bushing
• Electrically driven cab tilt
• Manually driven cab tilt
• Instrument panel
• Fascia covering
• Air intake lid
• Cabin refrigerator
• Overhauling
• Seat
• Cab air-conditioning
• Ventilation
• Air-conditioning and heating
• Component layout
• Additional air heater system
• Chassis

Scheduled maintenance

• Maintenance services chart
• Diagram of points for checks and/or maintenance work
• Maintenance work
• Extra plan maintenance

electric / electronic system

• General warnings for electrical / electronic components
• Component code
• Main changes
• Can lines
• Power network
• Mass points
• Electrical equipotential braid
• Alternator
• Starter motor
• Junction connectors
• Fuses
• Supplementary remote switches
• Instrument board
• Controls
• Multiplex system

Circuit card

• Power supply voltage
• Body computer
• Steering wheel interface
• Frame computer
• Cabin module
• Can lines
• ECAS
• Retarder ZF
• ABS
• EBS2
• Eurotronic
• Cooling / engine ventilation
• Hand-operated conditioning system
• Automatic conditioning system
• EDC
• Radio receiver
• ADR
• Electronic control unit

Block diagrams

Customers reviews