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Iveco Stralis since 2002, repair e-manual

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Only original manuals
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Publisher: © "Motorist"
ISBN: 978-207-301-557-9
Number of pages: 1434
Format: file PDF

About the manual

Engine type: F2B / F3A

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Iveco , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-207-301-557-9
Number of pages: 1434
Format: file PDF

About the manual

Engine type: F2B / F3A

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • Vehicle identification data
  • Composition of models
  • P.I.C. Number coding
  • Replenishing fluids

Engine

  • F2B Engine
  • F3A Engine
  • Hidrocar pressure take-off on timing system

Clutch

  • Description
  • Characteristics and data
  • Diagnostics
  • Tightening torques
  • Tools
  • Removing and refitting the clutch
  • Removing-refitting the thrust bearing
  • Replacing the support bearing of the clutch shaft
  • Removing-refitting the pedal unit
  • Pedal
  • Unit removal-assembly
  • Checking and adjusting stops on clutch pedal
  • Hydraulic control (vehicles with ZF 9 S 109 - ZF 16S 151/181/221 gearboxes)
  • Clutch actuator for ZF 16 S 151/181/221 gearboxes
  • Push rod adjustment
  • Bleeding clutch circuit
  • Clutch actuator for eurotronic automated gearbox

Gearbox

  • ZF 9 S 109 D.D
  • ZF 16 S 151 D.D. - ZF 16 S 181 D.D./O.D. - ZF 16 S 221 D.D.
  • ZF 16 S 151 D.D. - ZF 16 S 181 D.D./O.D. - ZF 16 S 221 D.D. with intarder
  • Eurotronic 12 AS 2301 D.D./O.D.
  • Eurotronic 12 AS 2301 D.D./O.D. with intarder
  • Allison MD 3060 PR - allison MD 3066PR 173-196 external control
  • Power take-off

Hydraulic retarder

  • Characteristics and data
  • Diagnostic
  • Tightening torques
  • Tools
  • Removing and reassembling the propeller shaft
  • Checking the propeller shaft on the vehicle
  • Removing and fitting back the universal joints
  • Removing and reassembling the support

Propeller shafts

Rear axles

  • Fault diagnosis
  • Removing-refitting the rear axle
  • Removing-refitting the differential from the rear axle on the vehicle
  • Rear axle meritor MS 13-175 with disc brakes
  • Rear axle meritor MS 13-175 with drum brakes
  • Rear axle 451391
  • Axle in tandem meritor RT 160 E/1

Front axle

  • 5206 Front axles
  • Front axle 5876/4 (F 8021)
  • 5876/5 (F 8021)
  • 5886/5 (F 9021)
  • Steering central added axle 5871/2 (F 8021)
  • 5258 Additional rear axle
  • Additional rigid rear axle 5508 DI
  • Additional rigid rear axle 55080/TI
  • Rigid rear added axle with hydraulic lifting 56082/DI
  • Rigid rear added axle with hydraulic lifting 56082/TI
  • Steering rear added axle 57080/DI
  • Steering rear added axle 57080/TI
  • Wheel geomery

Front and rear suspensions

  • Suspensions
  • Description
  • Specifications and data
  • Mechanical front suspension assembly drawing
  • Rear mechanical suspension assembly 18 “Cantilever” rear suspension (vehicles 6x2)
  • Air suspension
  • Air suspension system diagrams
  • Characteristics and data
  • Main components of the pneumatic system
  • Fault diagnosis
  • Tools
  • Tightening torques
  • Removal-refitting of front leaf spring
  • Removing-refitting front suspension bars
  • Rear suspensions
  • Removing-refitting the rear axle longitudinal suspension arm
  • Removing-refitting the rear added axle longitudinal suspension arm
  • Removing-refitting the rear axle triangular suspension arm
  • Removing-refitting the rear added axle triangular suspension arm
  • Replacing the suspension arm flexible pin
  • Stabilizer bar
  • Front stabilizer bar
  • Central added axle stabilizer bar (6x2 C vehicles)
  • Rear stabilizer bar
  • Rear added axle stabilizer bar (6x2P vehicles)
  • Rubber bushings
  • Shock absorbers
  • Chassis frame adjustment

Wheels and tyres

  • Description
  • Characteristics and data
  • Tools
  • Fault diagnosis
  • Static balancing of the wheels
  • Correcting residual static imbalance
  • Tyre pressure
  • How tyre behaviour depends on pressure

Steering system

  • Description
  • Specifications and data
  • Fault diagnosis
  • Tightening torques
  • Tools
  • Removing-refitting the power steering system
  • Steering control
  • Removing-refitting the steering control assembly
  • Bleeding the power steering system
  • Measuring steering box play at the steering wheel
  • Checking the maximum pressure of the power steering system

Air system - brakes

  • Symbols for air / hydraulic system circuit diagrams (tanks and accumulators)
  • Symbols for air / hydraulic system circuit diagrams (valves)
  • Symbols for air-hydraulic system diagrams (tanks and accumulators)
  • Symbols for air / hydraulic system circuit diagrams (converters, cylinders and callipers)
  • Symbols for air/hydraulic system circuit diagrams (callipers and cylinders)
  • Symbols for air / hydraulic system circuit diagrams (semi-couplings and coupling connectors)
  • Symbols for air / hydraulic system circuit diagrams (semi-couplings and coupling connectors)
  • Symbols for air / hydraulic system circuit diagrams (indicators and switches)
  • Symbols for air / hydraulic system circuit diagrams (brakes)
  • Pipings and fittings
  • EBS (electronic brake system)
  • Operating logic
  • Auxiliary brake integration
  • “ABS-EBL” system (anti-lock brake system — electronic brake limiter)
  • Brakes
  • Fault diagnosis Tightening torques
  • Tools
  • Specifications and data - pneumatic system
  • Specifications and data - brakes
  • Checks on main components of brake system
  • Main components of the braking system
  • Overhauling front disc brakes
  • Brake caliper overhaul
  • Overhauling rear disc brakes
  • Overhauling brake discs
  • Turning and grinding brake discs
  • Drum brakes
  • Overhauling the drum brakes

Bodywork and chassis frame

  • Cab
  • Cab tilting
  • Cab air-conditioning
  • Ventilation
  • Air-conditioning and heating
  • Component layout (webasto air conditioner)
  • Heater assembly component layout (webasto)
  • Procedure for emptying and refilling the air-conditioning systems with R134A refrigerant
  • Safety standards
  • Control fascia
  • Operation flow chart
  • Recovering refrigerant from the vehicle system
  • Creating a vacuum in the system
  • Restoring oil in the system
  • Filling the system with refrigerant
  • Checking the pressures in the system
  • Operations prior to disconnecting the station from the system
  • Leak finder for air-conditioning systems with HFC R134A (9905147)
  • Repair operations
  • Heater
  • Additional air heater system
  • Defrost control motor
  • Air recirculation door control motor
  • Electric fan
  • Heater radiator
  • Pollen filter
  • Air-conditioner compressor
  • Air-conditioner condenser
  • Outside air temperature sensor

Maintenance

  • Vehicle with motor cursor 8 (F2B)
  • Maintenance
  • Checks and/or maintenance work
  • Off-plane operations
  • Maintenance work
  • M1 service
  • M2 service
  • M3 service
  • M4 service
  • EP1 service
  • T1 service
  • T2 service
  • T3 service
  • T4 service
  • T5 service
  • T6 service
  • Vehicle with motor cursor 10 (F3A)
  • Maintenance
  • Checks and/or maintenance work
  • Off-plane operations
  • Maintenance work
  • M1 service
  • M2 service
  • Extra plan maintenance
  • EP1 service
  • EP2 service
  • EP3 service
  • T1 service
  • T2 service
  • T3 service
  • T4 service

Multiplex system

  • General description of the
  • multiplex system Power network
  • Mass points
  • List of st junction connector on
  • Board the vehicle

Elektronic systems

  • Multiplex system
  • Automatic air conditioner
  • Manual air conditioner
  • Hydronic D 10 water heater
  • Immobilizer
  • EDC
  • EBS
  • ABS - EBL
  • ECAS suspensions
  • Eurotronic automated
  • Intarder

Circuit charts

  • Battery positive
  • Positive after TGC (+30)
  • Services supply (+15)
  • BC unit (J7)
  • BC unit (J4-J5) 11 Card 10: BC unit (J2-J3)
  • SWI unit
  • FFC unit (J2)
  • RFC unit (J1)
  • RFC unit (J2)
  • CM unit
  • DDM-BM unit
  • PDM unit
  • IC unit
  • CAN-ICB/IDB line
  • CAN-SB (EBS/ABS) line
  • VDI unit / CAN-VDB line
  • ECAS 4x2 FP
  • ECAS 6x4 P
  • ECAS 6x2 P/FP
  • ECAS 4x2 Tractor
  • ECAS 6x2C
  • ZF retarder
  • ABS
  • EBS
  • EuroTronic II
  • Immobilizer
  • Manually controlled air conditioning system
  • Automatically controlled supplementary water heater
  • Manually controlled supplementary water heater
  • Manually controlled supplementary air heater
  • EDC (Connector A) for F3A engines
  • EDC (Connector A) for F2B engines
  • EDC (Connector B)
  • PTO with mechanical gearbox
  • Radioreceiver

Block diagrams

  • Start-up — recharge warning light
  • EDC power supply- immobilizer warning light - EDC Blink code (warning light) — Fur wheel drive on warning light
  • cruise control — accelerator pedal sensor (potentiometer) - Pre-post heating warning light
  • Intarder
  • Voltmeter — rev counter - engine water temperature - fuel level
  • Engine oil pressure — engine oil level — window winder level - hydraulic power steering fluid level - engine water level
  • Chock wear indicator - pad wear indicator - reduced gear on indicator- clogged oil filter indicator- clogged air filter indicator
  • Differential block - water presence in fuel indicator
  • Exterior lights
  • Exterior lights
  • Exterior lights — reverse light
  • Hazard lights — headlight beam orientation
  • Internal lights
  • Windscreen wiper — horn - hour counter
  • TGC
  • Sunroof — windscreen washer
  • Tachograph
  • Engine electric fan
  • Rearview mirror control - power windows
  • Central door lock .
  • Ecas (warning lights) - ABS (warning lights)
  • EBS (warning lights) - Heated windscreen - PTO
  • Retarder (warning light) - Cabin tilting
  • Brake air pressure - ECAS - outside temperature
  • Trip odometer / total odometer - speed limiter
  • Engine oil temperature — beacon lights — sun visor

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