Iveco EuroCargo Tector 6-10t since 2004, repair e-manual

Content

Special remarks

Graph and symbols

General specifications

• Composition of the models
• Identification data and location on vehicle
• Filling up
• International lubricant designation

Engine

• Engine identification codes
• Main servicing operations to be performed on engine fitted on vehicle
• Warnings
• Engine removal / refitting
• Injector replacement
• Replacement of engine front shaft cover sealing ring
• Replacement of flywheel case sealing ring
• Cylinder head removal / refitting
• Engine F4 AE 0481
• Engine F4 AE 0681
• Troubleshooting guide
• Cylinder unit
• Timing system
• Output shaft
• Connecting rod — piston
• Engine flywheel
• Cylinder head
• Valves
• Valve guide
• Valve seats
• Valve springs
• Fitting cylinder head
• Rods
• Lubrication
• Oil pump
• Heat exchanger
• Cooling system
• Booster
• Turbosupercharger
• Actuator
• Turbosupercharger layout
• Common rail
• Hydraulic system
• Hydraulic system layout
• Fuel prefilter
• Fuel filter
• Mechanical supply pump
• CP3 high-pressure pump
• High-pressure pump - inside structure rail
• Double stage overpressure valve
• Injector
• Pressure limiter for fuel return

Clutch

• Description
• Specifications and data
• Diagnostics
• Tightening torques
• Tools
• Removal and refitting
• Driven plate overhaul
• Bleeding air from clutch circui
• Thrust bearing removal - refitting
• Replacing clutch shaft support bearing
• Hydraulic control
• Adjusting pedal and stop position screws
• Clutch control drain procedure

Gearbox

• Diagnostics
• Gearbox 2855S.5 — 2855S.6
• Gearbox 2865S.6
• Gearbox 2870S.9
• Gearbox
• Primary shaft
• Motion inlet shaft
• Secondary shaft
• Internal drive shaft
• External drive box

Propeller shafts

• Description
• Propeller shaft specifications and data
• Diagnostics
• Tightening torques
• Sliding propeller shaft
• Two—section propeller shaft
• Check of vehicle propeller shafts

Rear axles 4517 and 4521

Front axles 5833 — 5833/1

Suspensions

• Front and rear mechanical suspensions
• Front and rear pneumatic suspensions

Wheels and tyres

• Description
• Specifications and data
• Tools
• Diagnostics
• Static wheels balancing
• Correction of residual static unbalance
• Tire pressure
• Tire behaviour depending on pressure

Steering system

• Description
• Specifications and data
• Diagnostics
• Tightening torques
• Tools
• Power steering pump ZF FN4 integral
• ZF 8090 hydraulic power steering
• Removing and refitting the hydraulic power steering (ZF 8090)
• Adjusting the hydraulic steering limiting device
• TRW TAS 30 hydraulic power steering
• Hydraulic steering limiting device
• Bleeding the air from the hydraulic power steering circuit
• Measuring clearance in steering box at steering wheel
• Checking maximum pressure of power steering system

Pneumatic system — brakes

• Graphic symbols
• Pipes and couplings
• Braking system main components layout on vehicle
• Brake system main component checks
• Braking system main components
• Compressor
• Engine brake switch
• Engine brake solenoid valve
• Engine brake control operating cylinder
• Manual discharge valve
• Safety valve
• Duplex distributor
• Pressure limiting valve
• Triple control servo distributor
• Coupling heads
• Check valve
• Air / hydraulic converters
• Augmenter valve
• Anti—skid systems
• Electropneumatic valve
• Electronic control unit
• RPM sensors
• Phonic wheels
• Air bleeding from hydraulic circuit
• Parking brake control hand distributor
• Spring brake cylinder
• Repairing brakes
• Replacing front brake lin-ings
• Removing front brake callipers
• Removing front wheel hubs
• Overhauling the brake discs
• Turning and grinding the brake discs
• Rear brake calliper hydraulic operation diagram
• Replacing the rear brake linings
• Removing the rear brake callipers
• Removing rear wheel hubs
• Overhauling the brake callipers
• Refitting brakes
• Refitting the front wheel hubs
• Refitting the rear wheel hubs
• Refitting the brake callipers
• Refitting the rear brake callipers

Body and chassis

• Cab
• Protective body treatments
• Checking the geometry of the chassis frame
• General rules for working on the chassis frame
• Precautions
• Chassis frame
• Repairs and checks
• Chassis reference dimensions
• Cab geometry
• Seal application diagram
• Cab anchoring and tightening torques
• Hydraulic cab lifting system
• Replacing windscreen window
• Instrument panel
• Middle instrument panel
• Instrument panel covering
• Heating and ventilation

Electric / electronic system

• Can line
• Electrical characteristics
• Engine components
• Starting
• Alternator
• Starter motor
• Component code
• Junction connector
• Instrument panel
• Central dashboard
• Instrument cluster
• Fuse
• Connector
• Steering column stalk
• Body controller
• Tachograph
• ABS
• ECAS
• Engine brake
• Immobilizer
• Electronic central unit DMI
• Auxiliary heater Webasto
• Troubleshooting
• Maintenance schedule
• Circuit cards

Circuit cards

• Positive direct to the batteries
• Positive after main current switch
• Service power supply
• Body controller
• EDC
• Instrument cluster / tachograph
• Immobilizer
• ABS
• ECAS
• Additional heater prearrangement
• Manual-control air-conditioning
• CAN line
• Cigar lighter / horns / electric heater
• Rotating lamps / bed lights / emergency light / headlamp washer
• Electric window regulator / sunroof
• Heated windscreen / heated prefilter / brake air drier / pneumatic, heated seats
• Central closing prearrangement / adjustable, heated rearview mirrors
• Main current remote-control switch
• Current main remote control switch (TGC) prearrangement (TGC)/ compliance to rules ADR (TMP)
• Cab tipping / overall power takeoff
• Fridge / voltage reducer / car radio
• Loading board preset
• Body builder connectors
• PTO lateral - trasero - total / Bloqueo diferencial transversal y longitudinal
• Central unit

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