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Iveco Cursor, repair e-manual

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Publisher: © "Motorist"
ISBN: 978-019-000-329-6
Number of pages: 367
Format: file PDF

About the manual

Engine type: Cursor F3A / Cursor F3B / Cursor engines application G-Drive

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Iveco , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 978-019-000-329-6
Number of pages: 367
Format: file PDF

About the manual

Engine type: Cursor F3A / Cursor F3B / Cursor engines application G-Drive

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

Cursor engines F3A

General specifications

  • Correspondence between technical and commercial codes
  • Views of the engine(only for type F3AE0684P*E904)
  • Views of the engine (for types: F3AE0684P*E906 -F3AE0684L*E906 - F3AE0684P*E905)
  • Views of the engine (only for type: F3AE0684N*E907)
  • Views of the engine (only for type: F3AE0684N*E907)
  • Lubrication diagram(only for type: F3AE0684P*E904 )
  • Lubrication diagram (for types: F3AE0684P*E906 - F3AE0684L*E906 - F3AE0684P*E905)
  • Lubrication diagram (engines F3AE0684N*E907)
  • Oil pump
  • Overpressure valve
  • Oil pressure control valve
  • Heat exchanger (for type: F3AE0684P*E906 - F3AE0684L*E906 - F3AE0684P*E905 - F3AE0684N*E907)
  • Heat exchanger(only for type: F3AE0684P*E904)
  • By-pass valve
  • Thermostatic valve
  • Engine oil filters
  • Cooling
  • Water pump
  • Thermostat
  • Turbocharging
  • EGR exhaust gas recirculation system
  • Internal EGR acting on the intake valves

Fuel

  • Feeding
  • Fuel supply diagram (all types)
  • Fuel pump
  • Injector-pump

Industrial application

  • Clearance data
  • Mechanical components
  • Engine disassembly assembly
  • Engine assembly
  • Engine flywheel
  • Fitting engine flywheel
  • Fitting camshaft
  • Fitting pump-injectors
  • Fitting rocker-arm shaft assembly
  • Camshaft timing
  • Phonic wheel timing
  • Intake and exhaust rocker play adjustment and pre-loading of rockers controlling pump injectors
  • Engine completion
  • Electrical equipment
  • Components on the engine F3A (For all types except F3AE0684P*E904)
  • Components on the engine F3A (only for type F3AE0684P*E904)
  • Components on the engine F3A (only for type F3AE0684N*E907)
  • Components on the engine F3A (only for type F3AE9687A*E001)
  • Block diagram
  • EDC 7 UC31 electronic control unit
  • EDC control unit PIN-OUT
  • Pump injector
  • Engine coolant temperature sensor
  • Fuel temperature sensor
  • Flywheel pulse transmitter
  • Distribution pulse transmitter
  • Alternator
  • Starting motor
  • Pre/post-heating resistance
  • EDC system functions
  • Troubleshooting
  • Preface
  • Methods of diagnosis
  • PT-01 Portable tester
  • Main functions
  • Test parameters
  • Failure codes

Overhaul and technical specifications

  • General characteristics
  • Assembly clearance data
  • Engine overhaul
  • Engine removal at the bench
  • Repair operations
  • Cylinder block
  • Checks and measurements
  • Cylinder liners
  • Replacing cylinder liners
  • Crankshaft
  • Measuring the main journals and crankpins
  • Preliminary measurement of main and big end bearing shell selection data
  • Selecting the main and big end bearing shells
  • Replacing the timing gear and oil pump
  • Checking main journal assembly clearance
  • Checking crankshaft end float
  • Assembling the engine on the bench
  • Piston connecting rod assembly
  • Piston rings
  • Connecting rods
  • Bushings
  • Checking connecting rods
  • Mounting the piston rings
  • Fitting the big end bearing shells
  • Fitting connecting rod - piston assemblies in the cylinder liners
  • Checking piston protrusion
  • Checking crankpin assembly clearance
  • Cylinder head
  • Removing valves
  • Checking the planarity of the head on the cylinder block
  • Removing deposits and checking the valves
  • Valves
  • Valve seats
  • Checking clearance between valve-stem and associated valve guide
  • Valve guides
  • Replacing injector cases
  • Checking injector protrusion
  • Timing gear
  • Camshaft drive
  • Idler gear pin
  • Idler gear
  • Twin intermediate gear pin
  • Twin idler gear
  • Replacing the bushings
  • Camshaft
  • Checking cam lift and pin alignment
  • Camshaft
  • Bushings
  • Valve springs
  • Fitting valves and oil seal
  • Rocker shaft
  • Shaft
  • Rocker arms
  • Tightening torque

Tools

Appendix

  • Safety prescriptions
  • Standard safety prescription
  • Prevention of injury
  • During maintenance
  • Respect of the environment

F3B cursor engines

General specifications

  • Correspondence between technical code and commercial code
  • Views of engine (for types: F3BE0684H*E901 - F3BE0684G*E901)
  • Views of engine (only for type F3BE0684J*E902)
  • Views of engine (only for types: F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)
  • Lubrication diagram (only for types F3BE0684J*E902 - F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)
  • For types: (F3BE0684G*E901 - F3BE0684H*E901)
  • Oil pump
  • Overpressure valve
  • Oil pressure control valve
  • Heat exchanger
  • By-pass valve
  • Thermostatic valve
  • Engine oil filters
  • Cooling
  • Water pump
  • Thermostat
  • Turbocharging
  • EGR Exhaust gas recirculation system (only for F3BE0684J*E902)
  • Internal EGR acting on the intake valves early closing system for the intake valves (”miller” cycle) - (for types F3BE0684H*E901 - F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)

Fuel

  • Feeding
  • Fuel supply diagram
  • Injector-pump
  • Fuel pump

Industrial application

  • Clearance data
  • Mechanical components
  • Assembling and disassembling the engine
  • Engine assembly
  • Engine flywheel
  • Fitting engine flywheel (For types: F3BE0684H*E901 - F3BE0684G*E901)
  • Fitting engine flywheel (For types: F3BE0684J*E902 - F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)
  • Fitting camshaft
  • Fitting pump-injectors
  • Fitting rocker-arm shaft assembly
  • Camshaft timing
  • Phonic wheel timing
  • Intake and exhaust rocker play adjustment and pre-loading of rockers controlling pump injectors
  • Engine completion
  • Electrical equipment
  • Components on the engine F3B (For types: F3BE0684H*E901 - F3BE0684G*E901)
  • Componenti sul motore F3B (Only for type: F3BE0684J*E902)
  • Componenti sul motore F3B (F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)
  • Block diagram
  • EDC 7 UC31 electronic control unit
  • EDC control unit PIN-OUT
  • Injector pump
  • Engine coolant temperature sensor
  • Fuel temperature sensor
  • Flywheel pulse transmitter
  • Distribution pulse transmitter
  • Alternator (For types: F3BE0684H*E901 - F3BE0684G*E901)
  • Alternator (For type: F3BE0684J*E902)
  • Alternator (For types: F3BE9687A*E001 - F3BE9687B*E001 - F3BE9687C*E001)
  • Starting motor
  • Pre/post-heating resistance
  • EDC system functions
  • Troubleshooting
  • Methods of diagnosis
  • PT-01 preface
  • PT-01 portable tester
  • Main functions
  • Test parameters
  • Failure codes

Overhaul and technical specifications

  • General characteristics
  • Assembly clearance data
  • Engine overhaul
  • Engine removal at the bench
  • Repair operations
  • Cylinder block
  • Checks and measurements
  • Cylinder liners
  • Replacing cylinder liners
  • Removal
  • Assembly and checking protrusion
  • Crankshaft
  • Measuring the main journals and crankpins
  • Preliminary measurement of main and big end bearing shell selection data
  • Selecting the main bearing and big end bearing shells
  • Replacing the timing control gear and the oil pump
  • Checking main journal installation clearance
  • Checking crankshaft end float
  • Assembling the engine on the bench
  • Diagram showing the underblock fixing screws tightening order
  • Piston connecting rod assembly
  • Removal
  • Measuring the diameter of the pistons
  • Conditions for correct gudgeon pin-piston coupling
  • Piston rings
  • Connecting rod
  • Checking connecting rod alignment
  • Mounting the connecting rod - piston assembly
  • Mounting the piston rings
  • Fitting the connecting rod-piston assembly into the piston liners
  • Piston protrusion check
  • Checking assembly clearance of big end pins
  • Cylinder head
  • Valve removal
  • Checking the planarity of the head on the cylinder block
  • Removing deposits and checking the valves
  • Valve
  • Valve guides
  • Replacing of valve guides
  • Replacing - reaming the valve seats
  • Replacing injector holder cases
  • Checking injector protrusion
  • Camshaft
  • Checking cam lift and pin alignment
  • Bushings
  • Replacing camshaft bushes using beater 99360499
  • Valve springs
  • Fitting the valves and oil seal ring
  • Rocker shaft
  • Shaft
  • Rocker
  • Timing gear
  • Camshaft drive
  • Idler gear pin
  • Idler gear
  • Twin intermediate gear pin
  • Twin idler gear
  • Replacing the bushings
  • Tightening torque

Tools

Appendix

  • Safety prescriptions

G-Drive cursor engines

General specifications

  • Correspondence between technical code and commercial code
  • Views of engines
  • Lubrication
  • Cooling
  • Description
  • Operation
  • Fuel feed
  • F2B engine fuel supply pump
  • Turbocharging

G-Drive application

  • F3A engine clearance data
  • F3B engine clearance data
  • F3A general characteristics
  • F2B assembly clearance data
  • F3B general characteristics
  • F3B assembly clearance data
  • Engine connection and disconnection from the radiator
  • Engine assembly / disassembly
  • F2B engine disassembly
  • F2B engine assembly
  • F3B engine disassembly
  • F3B engine assembly
  • Maintenance planning
  • Recovery
  • Inspection and/or maintenance interventions
  • Checks not included in maintenance planning-daily checks
  • Maintenance procedures
  • Checks and controls
  • Principle electrical diagram
  • Key to components
  • Function symbols for the control panel
  • Engine interface box
  • Connectors

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Customers reviews

I will not repair the car myself, I bought the book for the concept of processes