Isuzu Vehicross, repair e-manual

Content

General information

• General repair instruction
• Illustration arrows
• Identification
• Theft prevention standard
• Lifting instructions
• Standard bolts torque specifications
• Abbreviations charts
• Service parts identification plate

Maintenance and lubrication

• Maintenance schedule list
• Explanation of complete vehicle maintenance schedule
• Recommended fluids and lubricants
• Lubricant viscosity chart
• Recommended liquid gasket
• Recommended thread locking agents
• Maintenance service data

Heating, ventilation and air conditioning

• Service precaution
• Heating and ventilation system
• General description
• Wiring diagram
• Diagnosis
• Individual inspection
• Heater unit
• Heater core and / or mode door
• Heater mode control link unit
• Heater temperature control link unit
• Blower assembly
• Blower link unit and / or mode door
• Blower motor
• Defroster nozzle and ventilation duct
• Control lever assembly and / or control cable
• Heater bezel illumination bulb
• Resistor and associated parts
• Air conditioning refrigerant cycle construction
• Compressor
• Condenser
• Condenser fan motor
• Receiver / drier
• Pressure switch
• Evaporator
• Refrigerant line
• Magnetic clutch assembly
• Compressor oil
• Automatic air conditioning system
• Air conditioner
• Troubleshooting with self-diagnosis function
• Power transistor
• Automatic heater / air conditioner control unit
• In car sensor
• Ambient sensor
• Sun sensor
• Electronic thermostat
• Mode actuator
• Mix actuator
• Intake actuator

Power assisted system

• Service precaution
• General description
• Diagnosis
• Power steering system test
• Maintenance
• Fluid level
• Bleeding the power steering system
• Bleeding procedure
• Flushing the power steering system
• Steering wheel free play adjustment
• Front end alignment inspection and adjustment
• Main data and specifications
• Special tools
• Power steering gear
• Power steering pump
• Center track rod
• Outer track rod
• Relay lever
• Steering linkage and associated parts
• Supplemental restraint system steering wheel and column
• Inflator module
• Steering wheel
• Combination switch
• Lock cylinder
• Steering column
• Supplemental restraint system steering wheel and column and associated parts

Front suspension

• Service precaution
• General description
• General diagnosis
• Shock absorber
• Stabilizer bar
• Torsion bar
• Knuckle
• Upper control arm
• Lower control arm
• Upper ball joint
• Lower ball joint
• Main data and specifications
• Special tools

Rear suspension

• Service precaution
• General description
• Coil spring
• Shock absorber
• Trailing link
• Center link
• Lateral rod
• Stabilizer bar
• Main data and specifications
• Special tools

Differential

• Service precaution
• Front drive axle
• Diagnosis
• Pinion shaft oil seal
• Front drive axle
• Differential
• Differential cage
• Main data and specifications
• Special tools

Drive shaft system

• Service precaution
• General description
• Diagnosis
• Front hub and disc
• Front drive shaft joint
• Front axle drive shaft
• Front propeller shaft
• Rear propeller shaft

Transfer case

• Service precaution
• Transfer case
• Transfer rear oil seal
• Transfer case
• Transfer cover
• Transfer case assembly clutch pack and clutch cam
• Sprocket and mechanical lock
• Output shafts and shift control shaft
• Transfer case
• Sprocket and mechanical lock
• Clutch pack and clutch cam
• Main data and specifications
• Special tools

Brake control system

• Service precaution
• General description
• General diagnosis
• Data list
• Symptom diagnosis
• Unit inspection procedure
• Special tools

Anti-lock brake system

• Service precaution
• Electronic hydraulic control unit
• G-sensor
• Front wheel speed sensor
• Rear wheel speed sensor

Power-assisted brake system

• Service precaution
• General description
• Diagnosis
• General diagnosis
• Hydraulic brakes
• Front / rear caliper brake hose
• Rear axle brake hose
• Brake pipe
• Brake pedal
• Vacuum booster
• Exterior components
• Vacuum booster overhaul
• Front disc brake pads
• Front disc brake rotor
• Front disc brake caliper
• Rear disc brake pads
• Rear disc brake rotor
• Rear disc brake caliper

Parking brake system

• Service precaution
• General description
• Operation
• Parking brake lever and front cable
• Parking brake rear cable
• Parking brake adjustment
• Main data and specifications

Engine mechanical

• Service precaution
• General description
• Engine diagnosis
• Cylinder head cover
• Common chamber
• Exhaust manifold
• Crankshaft pulley
• Timing belt
• Camshaft
• Piston, piston ring and connecting rod
• Crankshaft and main bearings
• Rear oil seal
• Engine assembly
• Cylinder head
• Valve clearance adjustments
• Crankshaft
• Cylinder block
• Main data and specification
• Special tool

Engine cooling

• Service precaution
• General description
• Diagnosis
• Draining and refilling cooling system
• Engine coolant change
• Water pump
• Thermostat
• Radiator
• Drive belt and cooling fan
• Main data and specifications
• Special tool

Engine fuel

• Service precaution
• General description
• Fuel metering
• Fuel filter
• Fuel pump
• Fuel pump relay
• Fuel tank
• Fuel tube / quick – connect fittings
• Fuel gauge unit
• Fuel filler cap
• Main data and specifications

Engine electrical

• Battery
• General description
• Diagnosis
• Jump starting
• Main data and specifications

Ignition system

• Service precaution
• General description
• Diagnosis
• Ignition coil
• Spark plug
• Crankshaft position sensor
• Main data and specifications

Starting and charging system

• Service precaution
• Starting system
• Starter
• Charging system
• Generator

6VE1 3.5l engine driveability and emissions

• Specifications
• Diagrams and schematics
• Pcm pinouts
• Component locators
• Diagnosis
• General service information
• Serial data communications
• On-board diagnostic
• Plotting snapshot graph
• Primary system-based diagnostic
• Misfire monitor diagnostic operation
• Special tools

Engine lubrication

• Service precaution
• General description
• Oil pan and crankcase
• Oil pump
• Oil pump oil seal
• Oil filter
• Main data and specification
• Special tool

Engine speed control system

• Service precaution
• Accelerator pedal control cable
• Accelerator pedal

Induction

• Service precaution
• Air cleaner element

Automatic transmission

• Service precaution
• Construction
• Diagnosis
• Driver information
• Selector lever
• Mode switch
• Solenoid
• Valve body
• Powertrain control module
• Speed sensor
• Transmission oil temperature sensor
• Front oil seal
• Rear oil seal
• Transmission
• Converter housing and oil pump
• Oil pump
• Main case valve body
• Adapter case valve body
• Third clutch and sprag unit
• Third clutch
• Sprag unit
• Second clutch
• Accumulator piston
• Reverse clutch piston and center support
• Overrun clutch and turbine shaft
• Main data and specification
• Special tools

Lighting system

• Service precaution
• Headlight bulb
• Headlight
• Fender marker light bulb
• Front side marker light bulb
• Rear side marker light bulb
• Parking light bulb
• Taillight bulb
• License plate light bulb
• Stoplight bulb
• High mounted stop light
• Front turn signal light bulb
• Rear turn signal light bulb
• Backup light bulb
• Dome light bulb
• Map light switch / bulb Cigarette lighter illumination bulb
• Ashtray illumination bulb
• Starter switch
• Lighting switch
• Stoplight switch
• Hazard warning switch
• Door switch
• Rear defogger switch
• Illumination controller

Wiper / washer system

• Service precaution
• Windshield wiper / washer system
• General description
• Windshield wiper and washer switch
• Windshield washer motor
• Windshield wiper motor
• Windshield wiper linkage
• Windshield wiper arm / blade
• Windshield wiper blade rubber
• Alarm and relay control unit
• Intermittent relay
• Main data and specifications

Entertainmen

• Service precaution
• Cigarette lighter
• General description
• Antenna
• Radio
• Front speaker
• Tweeter
• Rear speaker
• Horn

Circuit diagram

Harness and connector location

Meter and gauge

• Service precaution
• Meter assembly
• General description
• Speedometer
• Tachometer
• Coolant temperature gauge and fuel gauge
• Vehicle speed sensor
• Thermo unit
• Fuel tank unit
• Main data and specifications

Body structure

• Service precaution
• Frame
• Front bumper
• Rear bumper
• Engine hood
• Engine hood cover
• Engine hood lock
• Radiator grille
• Front fender panel
• Body mounting
• Body dimension
• Front door
• Door strikers
• Front window regulator, glass and glass run
• Tailgate
• Windshield
• Rear quarter glass
• Center glass
• Tailgate glass

Security and locks

• Service precaution
• Front door lock
• Tailgate lock and lock cylinder
• Key
• Power door lock system
• Main data and specifications

Exterior / interior trim

Restraints

• Seat belt system
• Supplemental restraint system
• Restraint control system

Cruise control system

• Service precaution
• General description
• Diagnosis
• Brake switch
• Cruise control unit
• Cruise actuator
• Mode switch
• Cruise control main switch

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