Isuzu TF Series 2002 thru 2004, repair e-manual

Content

General information

• General repair instructions
• Notes on the format of this manual
• Identification
• Lifting instructions
• Conversion table

Maintenance and lubrication

• Maintenance schedule
• Severe conditions maintenance schedule
• Recommended fluids and lubricants
• Oil viscosity chart

Heating and air conditioning

• General description
• Condenser
• Condenser fan motor
• Receiver / drier
• Compressor
• Heater unit
• Vent unit
• Evaporator
• Duct
• Blower unit assembly
• Defroster nozzle and vent duct
• Rear heater duct
• Control lever assembly
• Control panel illumination bulb
• Troubleshooting
• Special service tool

Frame and cab

• Front bumper
• Rear step bumper
• Rear bumper and rear guard ASM
• Frame dimensions

Power-assisted steering system

• General description
• Power steering system test
• Maintenance
• Fluid level
• Bleeding the power steering system
• Bleeding procedure
• Flushing the power steering system
• Steering wheel free play inspection
• Front end alignment inspection and adjustment
• Special tools
• Power steering unit
• Supplemental restraint system steering wheel and column
• Inflator module
• Steering wheel
• Combination switch
• Lock cylinder
• Steering column

Suspension

• Front suspension
• Rear suspension

Axle

• Propeller shaft
• Rear axle
• Front wheel drive
• Driveline / axle

Brakes

• Brake control system
• Anti-lock brake system
• Brakes

Engine

• Troubleshooting
• Engine mechanical
• Engine cooling
• Fuel system
• Engine electrical
• Engine driveability and emissions
• Exhaust system
• Accelerator control

Transmission

• Transmission control system
• On-vehicle service
• Unit repair
• Construction and function
• Diagnosis
• Clutch
• Transfer case
• Transfer control system

Electrical-body and chassis

• General information
• Notes for working on electrical items
• Symbols and abbreviations
• Parts for electrical circuit
• Reading the circuit diagram
• Main data and specifications
• Relay and fuse
• Grounding point
• Main cable harness routing
• System repair
• Connector list

Electrical-body and chassis

Cruise control system

• Service precaution
• General description
• Brake switch
• Clutch switch
• Starter switch
• Cruise control main switch
• Cruise control switch
• Cruise control unit
• Cruise actuator
• Mode switch
• Diagnosis

Accessories

• Parts location
• Circuit diagram
• Connector list
• Radio
• Front speaker
• Tweeter
• Rear speaker (extend cab)
• Rear speaker (crew cab)
• Clock
• Antenna

Restraints

• SRS connectors
• SRS control unit
• Driver air bag assembly
• Steering wheel
• SRS coil assembly
• Steering column
• Passenger air bag assembly
• Pretensioner seat belt
• Main data and specifications
• Special tools

CAB

• Windshield
• Rear window
• Front door
• Rear door assembly
• Instrument panel
• Floor console
• Console box
• Headlining
• Interior trim panels
• Fuel filler lid opener lever / cable
• Quarter glass (extend cab)
• Font seat
• Rear seat
• Jump seat
• Front seat belt
• Rear seat belt
• Front wheel extension
• Rear wheel extension
• Tail gate assembly

Immobilizer system

Antitheft system

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