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Isuzu KB TF 140 1993 thru 1996, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-368-505-839-6
Number of pages: 1582
Format: file PDF

About the manual

Engine type: 4JA1 / 4JB1T

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Isuzu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-368-505-839-6
Number of pages: 1582
Format: file PDF

About the manual

Engine type: 4JA1 / 4JB1T

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • General repair
  • Instructions
  • Notes on the format of this manual
  • Identification
  • Lifting instructions
  • Conversion table

Maintenance and lubrication

  • Maintenance schedule
  • Severe conditions maintenance schedule
  • Recommended lubricants and diesel fuels
  • Oil viscosity char

Heating and air conditioning

  • General information
  • Main data and specifications
  • Special parts fixing nuts and bolts
  • Servicing
  • Condencer
  • Receiver dehydrator
  • Compressor
  • Heater unit, blower unit and evaporator assembly
  • Control lever assembly
  • Troubleshooting

Frame and bumper

  • Front bumper
  • Rear step bumper
  • Rear body
  • Frame dimensions

Sheet metal

  • Engine hood assembly
  • Removal and installation
  • Cab protector
  • Exterior rope hook
  • Interior rope hook

Steering

  • Main data and specifications
  • Torque specifications
  • Servicing
  • Steering mechanism
  • Power steering oil pump
  • Troubleshooting

Front suspension

  • Main data and specifications
  • Torque specifications
  • Front suspension
  • Troubleshooting

Rear suspension

  • Main data and specifications
  • Torque specifications
  • Rear suspension
  • Troubleshooting

Wheels and tyres

  • Tyre pressure data
  • Torque specification
  • Wheels and tyres
  • Troubleshooting

Propeller shaft

  • Main data and specifications
  • Special parts fixing nut and bolt
  • Propeller shaft assem bly
  • Centre bearing (4ZE1, 4JB1T, 4ZC1, 4JA1 engine)

Rear axle

  • Model variations and pinion assemblies
  • Main data and specifications
  • Special tools
  • Identification, description and operation
  • Diagnosis and testing
  • Bearing noise
  • In-car adjustment and repairs
  • Rear wheel oil seal replacement
  • Drive pinion oil seal
  • Drive pinion seal replacement
  • Off-car repairs
  • Gear tooth contact patterns
  • Differential case and drive pinion removal
  • Inspection after removal and disassembly
  • Gears
  • Bearing cups
  • Cone and roller assemblies
  • Drive pinion flange
  • Carrier casting
  • Differential case
  • Dismantling
  • Reassemble
  • Diff bearing pre-load torque setting
  • Rear pinion shim selection
  • Gauging of the carrier
  • Gauging the rear pinion bearing
  • Drive pinion assembly and installation
  • Pinion bearing pre-load torque specification
  • Collapsible pinion pre-load spacer
  • Setting pinion bearing pre-load with collapsible spacer
  • Summary of rebuild operation

Front wheel drive

  • Main data and specifications
  • Special parts fixing nut and bolt
  • Recommended liquid gasket
  • Recommended thread locking agnents
  • Servicing
  • General description
  • Front drive axle assembly
  • Differentia
  • Front hub and disc ( 4 x 2 model)
  • Front hub and disc ( 4 x 4 model)
  • Front hub and disc (automatic locking hub)
  • Front hub and disc (manual locking hub)
  • Front propeller shaft
  • Troubleshooting

Differential locking device

  • Description and operating principle
  • Servicing

Brakes

  • General description
  • Main data and specifications
  • Special parts fixing nut and bolt
  • Servicing
  • Front brake assembly
  • Rear drum brake assembly
  • Brake control
  • Master cylinder
  • Vacuum servo
  • Parking brake (stem type)
  • Parking brake (floor mount type)
  • Troubleshooting

Troubleshootin

  • Hard starting
  • Unstable idling
  • Insufficient power
  • Excessive fuel consumption
  • Excessive oil consumption
  • Overheating
  • W hite exhaust smoke
  • Dark exhaust smoke
  • Oil pressure does not rise
  • Abnormal engine noise
  • Turbocharger

Engine mechanical

  • Main data and specifications
  • Torque specifications
  • Recommended liquid gasket
  • Loctite application procedure
  • Servicing
  • General description
  • Removal and installation
  • Engine repair kit
  • Engine overhaul
  • Lubricating system

Engine cooling

  • Main data and specifications
  • General description
  • Water pump
  • Thermostat
  • Fan clutch with cooling fan

Fuel system

  • Main data and specifications
  • General description
  • Injection pump
  • Solenoid valve type cold start device (C.S.D.)
  • Inspection and repair
  • Injection pump calibration data
  • Injection nozzle

Engine electrical

  • Main data and specifications
  • General description
  • Wire coding
  • Symbols and abbreviations
  • Torque specifications
  • Alternator
  • Starter motor
  • Pre-heating system
  • Troubleshooting
  • Qosii preheating system
  • Qosii system troubleshooting

Exhaust system

  • Main data and specifications
  • General description
  • Removal and installation
  • Inspection and repair
  • Turbocharger
  • General description
  • Inspection and repair
  • Ihi service network

Manual transmission

Clutch

  • Main data and specifications
  • General description
  • Torque specification
  • Servicing
  • Clutch
  • Clutch control
  • Master cylinder
  • Slave cylinder
  • Hydraulic damper cylinder
  • Troubleshooting

Electrical-body and chassi

  • General information
  • Symbols and abbreviations
  • Parts for electrical circuit
  • Reading the circuit diagram
  • Main data and specifications
  • Main cable harness routing
  • System repair
  • Connector list

Cab

  • Servicing
  • Windshield and back light glasses
  • Sliding rear window assembly
  • Interior mirror
  • Doors
  • Instrument panel
  • Driver’s footrest
  • Console box
  • Headlining
  • Front seat
  • Front and rear seat belts
  • Vehicle security system
  • Rear seat back rest
  • Body side mouldings
  • Mud flaps
  • Roll bar
  • Grille guard
  • Wheel arch mouldings
  • Stone guard

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