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Isuzu D-Max 2007 thru 2010, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-295-747-057-4
Number of pages: 6020
Format: file PDF

About the manual

Engine type: 4JA1 / 4JH1 / 4JK1 / 4JJ1 / C24SE

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Chevrolet , Isuzu , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-295-747-057-4
Number of pages: 6020
Format: file PDF

About the manual

Engine type: 4JA1 / 4JH1 / 4JK1 / 4JJ1 / C24SE

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • General repair instructions
  • Notes on the format of this manual
  • Identification
  • Lifting instructions

Maintenance and lubrication

  • Maintenance schedule (for general export)
  • Maintenance schedule (for Europe)
  • Severe conditions maintenance schedule (for general export)
  • Severe conditions maintenance schedule (for Europe)
  • Recommended fluids and lubricants (for general export)
  • Recommended fluids and lubricants (for Europe)
  • Oil viscosity chart

Heater and air conditioning

  • General description
  • Main data and specifications
  • Special parts fixing nuts and bolts
  • On-vehicle service.
  • Precautions for replacement or repair of air conditioning parts
  • Condenser
  • Condenser fan motor
  • Receiver / drier
  • Compressor
  • Heater unit
  • Vent unit (without heater)
  • Evaporator (with A/C)
  • Duct (without A/C)
  • Blower unit assembly
  • Defroster nozzle and vent duct
  • Rear heater duct
  • Control lever assembly
  • Control panel illumination bulb
  • Troubleshooting
  • Special service tool

Frame and bumper

  • Front bumper
  • Rear step bumper
  • Rear bumper and rear guard
  • Front air dam
  • Frame dimensions

Sheet metal

  • Engine hood assembly
  • Engine hood lock
  • Front fender panel
  • Radiator grille
  • Rear body
  • Body mounting
  • Body dimensions

Front alignment

  • Front end alignment inspection and adjustment
  • Alignment for 4x2 (except high ride suspension)
  • Alignment for 4x2 (high ride suspension) and 4x4

Power-assisted steering system

  • General description
  • Power steering system test
  • Maintenance
  • Fluid level
  • Bleeding the power steering system
  • Bleeding procedure
  • Flushing the power steering system
  • Steering wheel free play inspection
  • Front end alignment inspection and adjustment
  • Power steering unit
  • Power steering pump
  • Power steering pump and associated parts (4JH1-TC, 4JA1-T)
  • Power steering pump (4JJ1-TC, 4JK1-TC)
  • Supplemental restraint system steering wheel and column
  • SRS connectors
  • Inflator module
  • Steering wheel
  • Combination switch
  • Lock cylinder
  • Steering column
  • Supplemental restraint system steering wheel and column and associated parts

Front suspension

  • Main data and specifications
  • Torque specififcations
  • Front suspension

Rear suspension

  • Main data and specifications
  • Rear suspension
  • Leaf spring and shock absorber
  • Leaf spring assembly
  • Rear stabilizer bar
  • Troubleshooting

Wheels and tires

  • Main data and specifications
  • Torque specifications
  • Wheels and tires
  • Troubleshooting

Propeller shaft

  • Service precautions
  • Main data and specifications
  • Rear propeller shaft
  • Front propeller shaft

Rear axle

  • Main data and specifications
  • Recommended liquid gasket
  • Recommended thread locking agents
  • Rear axle assembly servicing
  • Rear axle
  • Differential assembly
  • Differential cage assembly
  • Limited slip differential

Front wheel drive

  • Main data and specifications
  • Special parts fixing nuts and bolts
  • Recommended liquid gasket
  • Recommended thread locking agents
  • Front drive axle assembly
  • Front axle drive shaft
  • Differential
  • Front hub and disc (4×2 except high ride suspension model)
  • Front hub and disc (4×4, 4×2 high ride suspension, 4×4 rigid hub, 4×4 shift on the fly model)
  • Front hub and disc (4×4 manual locking hub model)
  • Troubleshooting
  • Special service tool

Shift on the fly system

  • Service precaution
  • Shift on the fly system
  • Shift on the fly electrical equipment
  • Shift on the fly system and association parts

Brake control system

  • Service precaution
  • General description
  • General diagnosis
  • Diagnostic trouble codes
  • Diagnosis by "ABS" warning lamp illumination pattern
  • Basic diagnostic flow chart
  • Basic inspection procedure
  • Wheel speed sensor inspection procedure
  • Symptom diagnosis

Anti-lock brake system

  • Service precaution
  • Torque specifications
  • Electronic hydraulic control unit
  • Front wheel speed sensor
  • Rear wheel speed sensor
  • Front sensor rotor
  • Rear sensor rotor
  • G-sensor
  • Special tools

Brakes

  • General description
  • Main data and specifications
  • Torque specifications
  • Servicing
  • Front disc brake assembly
  • Rear drum brake assembly
  • Brake control
  • Master cylinder
  • Vacuum booster
  • Special tools

Parking brake system

  • Service precaution
  • Parking brake lever
  • Front parking brake cable
  • Parking brake lever
  • Parking brake rear cable
  • Main data and specifications

Engine 4JA1 / 4JH1 models

  • Troubleshooting
  • Engine mechanical
  • Engine cooling
  • Fuel system
  • Engine electrical
  • Engine control system (4JH1)
  • Exhaust system
  • Accelerator control

Engine 4JK1 / 4JJ1 models

  • Engine mechanical
  • Engine cooling
  • Fuel system
  • Engine electrical
  • Engine control system
  • Exhaust system
  • Engine speed control system

Engine C24SE models

  • Engine diagnosis
  • Engine mechanical
  • Engine cooling
  • Fuel system
  • Engine electrical
  • Engine driveability and emissions
  • Exhaust system
  • Engine lubrication
  • Engine speed control system
  • Induction

Engine HFV6 models

  • Engine mechanical
  • Engine mechanical update
  • Engine management general information
  • Engine management diagnostics
  • Engine management service operations
  • Charging system V6
  • Battery V6
  • Powertrain interface module V6
  • Engine cooling
  • Fuel system V6
  • Starting system V6
  • Exhaust system V6

Automatic transmission

  • General Information
  • On vehicle servicing
  • Electrical diagnosis

Transmission

  • Transmission control system
  • On vehicle service
  • Unit repair

Manual transmission

  • Manual transmission MUA
  • Manual transmission MUX
  • Clutch

Clutch

  • Main data and specifications
  • General description
  • Torque specification
  • Servicing
  • Clutch
  • Clutch control
  • Master cylinder
  • Slave cylinder (MSG, MUA)
  • Slave cylinder (MUX)
  • Hydraulic damper cylinder
  • Troubleshooting
  • Special service tool

Transfer case

  • Transfer house
  • Transfer control system

Electrical-body and chassis

  • General information
  • Notes for working on electrical items
  • Symbols and abbreviations
  • Parts for electrical circuit
  • Wiring
  • Fuse
  • Fusible Link
  • Relay
  • Diode
  • Connector
  • Battery
  • Reading the circuit diagram
  • Parts location
  • Circuit diagram
  • Connector list
  • Main data and specifications
  • Bulb specifications
  • Relay and fuse
  • Grounding point
  • Cable harness routing
  • Connector list

Cruise control system

  • General description
  • Brake switch
  • Clutch switch
  • Starter switch
  • Cruise control main switch
  • Cruise control switch (combination switch)

Cruise control – HFV6

  • General information
  • Warnings, cautions and notes
  • System components
  • System operation
  • Diagnostics
  • Diagnostic general information
  • Diagnostic systems check
  • Wiring diagrams
  • Cruise control inoperative / malfunctioning
  • Service operations
  • Cruise control main switch
  • Cruise control switch assembly
  • Stop lamp switch assembly
  • Clutch pedal switch (manual only)
  • Special tools

Accessories

  • Parts location
  • Circuit diagram
  • Connector list
  • Audio
  • Front speaker
  • Tweeter
  • Rear speaker (extend cab)
  • Rear speaker (crew cab)
  • Clock
  • Antenna

Supplemental restraint system (SRS)

  • Service precaution
  • General description
  • Circuit diagram
  • SRS component and wiring location view
  • Component description
  • Definitions
  • Diagnosis
  • SRS connector body face views
  • Repairs and inspections required after an accident
  • On-vehicle service
  • Air bag assembly shipping procedure for live (undeployed) air bag
  • Service precautions for SRS component service
  • SRS connectors
  • SRS control unit
  • Driver air bag assembly
  • Steering wheel
  • SRS coil assembly
  • Steering column
  • Passenger air bag assembly
  • Pretensioner seat belt (if so equipped)
  • Main data and specifications
  • Special tools

Restraint control system

CAB

  • Windshield
  • Rear window assembly
  • Front door assembly
  • Rear door assembly (crew Cab)
  • Instrument panel
  • Floor console
  • Console box (without floor console)
  • Headlining
  • Interior trim panels
  • Fuel filler lid opener lever / cable
  • Quarter glass (extend Cab)
  • Font seat
  • Rear seat (crew Cab)
  • Jump seat (extend Cab)
  • Front seat belt
  • Rear seat belt (crew Cab)
  • Rear seat belt (extend Cab)
  • Front wheel extension
  • Tail gate assembly

Immobilizer control system

Antitheft system

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