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International since engine of 6.7 / 7.3 / 11.1 / 12.7 liter, repair e-manual (in Russian)

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Publisher: © "Diez"
ISBN: 978-5-90388-316-5
Number of pages: 496
Format: file PDF

About the manual

Engine type: L10 / M11 / N14 / C10 / C12 / S60.

Engine capacity: 6.7 / 7.3 / 11.1 / 12.7 l .

Power: 162 / 177 / 192 / 212 / 233 h.p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible
Publisher: Diez
Categories: International , Trucks
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Diez"
ISBN: 978-5-90388-316-5
Number of pages: 496
Format: file PDF

About the manual

Engine type: L10 / M11 / N14 / C10 / C12 / S60.

Engine capacity: 6.7 / 7.3 / 11.1 / 12.7 l .

Power: 162 / 177 / 192 / 212 / 233 h.p.

In the manual you will find

  • Instructions for repair of various vehicle components
  • Information on self-service car
  • Information on the design of the car and how to prevent failure
  • The information for the trip to the service station, if the self-repair is impossible

Contents

Introduction

  • General information
  • Rules for the operation of diesel engines in the cold season
  • Vehicle inspection
  • Security controls and precautions
  • Braking system
  • Cab
  • Electrical devices

Datasheet

  • Operations
  • Security system for persons in the cab
  • Seat adjustment
  • Seat belts
  • Luggage compartment access models 9600, 9700, 9800
  • Dashboard and controls
  • Dashboard for 2000, 8000 series cars
  • Dashboard of car models 9600, 9700, 9800
  • 5000 Series controls
  • Controls of models 9100, 9200, 9300, 9400
  • Top panel for 5000, 9100, 9200, 9300, 9400 series
  • General view of the dashboard models 5000, 9100, 9200, 9300, 9400
  • The central unit of the dashboard of the 5000, 9100, 9200, 9300, 9400 series models
  • Right and left instrument clusters on the dashboard of 5000, 9100, 9200, 9300, 9400 series cars
  • Side dashboard for 5000, 9100, 9200, 9300, 9400 series models
  • Controls in cab sleeper (9000 series) and cab sleeper in standard and 9800 series
  • Vehicle operation (NAVISTAR electronic international engines)
  • Bridges
  • Front axle (4x4, 6x6)
  • Two-speed rear axle
  • Traction compensator
  • Differential with adjustable traction
  • Controlled differential lock
  • Brakes
  • ABS anti-lock system (if equipped)
  • Automatic control system of adhesion of wheels with road surface (ATC)
  • Air suspension (trailer coupling and uncoupling)
  • Cab
  • Cab air suspension
  • Raising the cab
  • Clutch and transmission
  • Clutch
  • Transmission
  • Controls (transmission)
  • Transfer case
  • Driving control system
  • Driving control systems (engines not "INTERNATIONAL")
  • Driving control systems (INTERNATIONAL engines)
  • Electronic engine controls
  • Control systems for engines "CATERPILLAR" 3406E and 3176В
  • JACOBS brake operation
  • Engine brake switches
  • Progressive shift mode
  • Safe engine shutdown function
  • Definition of trouble codes
  • Electronic engine control system "CUMMINS" CELECT
  • Electronic injection control, 60 series (DDEC II) DETROIT DIESEL engines
  • Doors and door locks
  • Electrical equipment (wiring diagrams)
  • Connecting auxiliary electrical equipment
  • Fuses, circuit breakers
  • Lighting switches
  • Alarms
  • Ignition lock
  • Engine
  • Air filter, restrictor valve
  • Troubleshooting
  • Engines "INTERNATIONAL"

Operating instructions

  • Movement
  • Car operation during the cold season
  • Car operation during the hot season
  • Cooling system
  • Charge air cooling
  • Antifreeze
  • Radiator blinds
  • Engine oil
  • Fuel
  • Cab heating
  • Models 9600, 9700, 9800
  • 5000, 9100, 9200, 9300, 9400 series models (for vehicles manufactured before February 1997)
  • Climate control panel in the sleeping compartment of the standard 9000 series cab
  • Hood
  • Steering
  • 2000, 8000 series adjustable steering column
  • Models 9600, 9700, 9800
  • Models 9100, 9200, 9300, 9400
  • Windscreen wiper control
  • Towing
  • Operation of the coupling (fifth wheel) device

Maintenance

  • General information
  • Recommendations
  • Front axle
  • Wheel alignment
  • Rear axle
  • Brakes
  • Pneumatic brakes
  • Air dryer (brakes)
  • Cab
  • Car care
  • Clutch
  • Electrical circuits
  • Engine
  • Air intake system (engine)
  • Charge air cooler (engine)
  • Engine cooling system
  • Frame and tow hooks
  • Fuel system
  • Noise level
  • Cardan shaft
  • Springs
  • Steering
  • Tires
  • Wheels
  • Lubrication work
  • General provisions
  • Engine oil specification
  • Special instructions
  • Checking the oil level (transmission)
  • Refueling volumes
  • Engine cooling system
  • Oil pan and oil filters
  • Transfer case
  • Fuse and Lamp Values ​​Tables

Cabins series 5000 and 9000 INTERNATIONAL

  • Description
  • Location of the plate with the identification number of the vehicle (VIN)
  • Cab air suspension system
  • Windshield washers
  • Windshield and rain protection seals
  • Rear window glass and seal (excluding SLEEPER models)
  • Bonnet seals
  • Front sun visor on 5000 series (up to 7 September 1995)
  • Front sun visor on 9200/9300/9400, 5000 (after September 7, 1995) and 9100 (after March 1997)
  • Side sun visor
  • Ignition switch cylinder
  • Instrument panel (released before June 1994)
  • Salon floor mat
  • Headliner in saloon
  • Driver and passenger seats
  • Rear panel
  • Engine cover
  • Engine cover access door (5000 series)
  • Cab door and hinge
  • Cab door glass
  • Window regulator unit
  • Window drive motor
  • Channel glass door
  • Door ventilation window
  • Lighting when opening the door
  • Latch block
  • Door lock block
  • Exterior door handle
  • Inner door handle
  • Cab door opening seals
  • Impact Tongue
  • Cabin. Removal / Installation
  • General information for installation
  • Day cab air suspension (models 9200/9300/9400 without DETROIT DIESEL engines)
  • Pneumatic cab suspension (models 9200/9300/9400 for daytime operation with DETROIT DIESEL engines)
  • Pneumatic cab suspension (9200/9300/9400 with pro sleeper cab, manufactured before May 1997)
  • Pneumatic Cab Suspension (Daytime 9100 Models)
  • Pneumatic Cab Suspension (9200/9300/9400 with pro sleeper cab, manufactured after May 1997)

9800 series cabins

  • Description
  • General information
  • Location of the plate with the identification number of the vehicle (VIN)
  • Windshield wipers
  • Dashboard
  • Operation
  • Windshield wipers
  • Windshield washer
  • Maintenance
  • Service availability
  • Windshield washer
  • Check and fill hydraulic tilt cab
  • Pumping the hydraulic cab tilt system
  • Windshield
  • Sun visor and clip
  • Ignition lock cylinder
  • Cab doors and hinges
  • Fasteners and upholstery
  • Inner door handle
  • Lighting when opening the door
  • Exterior door handle
  • Door mechanism tongue
  • Latch block
  • Door lock block
  • Cab door glass
  • Window regulator - manual or electric
  • Channels and seals
  • Door ventilation window
  • Cabin trim
  • Sun visor
  • Cab
  • Lattice block
  • Wiper motor
  • Removing the wiper arm
  • Wiper mechanism
  • Pump motor and reservoir (up to July 1996)
  • Pump motor and reservoir (after July 1996)
  • Driver and passenger seats
  • Passenger Seat Belts
  • Interior upholstery components
  • Passenger side mat and floor panel
  • Cab air suspension system
  • Cab tilt
  • Special instructions for latching
  • Components
  • Cab tilt hydraulic system
  • Lifting the cab mechanically (using a winch)
  • Troubleshooting and how to fix them
  • Cab tilt hydraulic system
  • Windshield wiper system - electrical
  • Cab air suspension system
  • Lubrication
  • Adjustment
  • Combination of the cab and chassis
  • Adjusting the front and rear cab mounts
  • Cab door
  • Door hinge
  • Impact tongue
  • Windshield wipers
  • Cab air suspension system
  • Specifications
  • Tightening torques

HENDRICKSON pneumatic suspension

  • Description
  • Suspension height control valve
  • Pressure safety valve
  • Main spring talk
  • Boom service
  • Cross bar
  • Crossbar
  • Pneumatic cushion
  • Air bag frame bracket
  • Shock absorber bracket to frame
  • Shock absorber
  • Air bag support bracket
  • Height control valve
  • Rapid pressure relief valve

HENDRICKSQN suspension systems

  • Description
  • Service procedure
  • U / UE, RT / RTE, RT2 / RTE2 Series
  • RS Series
  • Replacing the centering sleeves - rubber or bronze (on a car)
  • Three-piece beam end adapter, U / UE, RT / RTE, RT2 / RTE2, RS
  • Beam end in pin-with-bar
  • Beam block
  • Jet rods with double attachment
  • Torque rods with tie bolt
  • Tapered rods
  • Transverse jet thrust
  • Removing the axle block and beams (complete disassembly of the suspension for overhaul)
  • Disassembly
  • Spring hangers series U / UE, RT / RTE, RT2 / RTE2
  • Rubber shock suspensions - RS series
  • U / UE, RT / RTE, RT2 / RTE2 series
  • RS Series
  • Possible malfunctions and methods of their elimination
  • Lubrication
  • Tightening torques table

Pneumatic suspension IROS INTERNASHIONAL

  • Description
  • Height adjustment valve
  • Description
  • Operation
  • Service checks (valve on vehicle)
  • Suspension height adjustment
  • Draft shortening instructions
  • Air supply lines
  • Suspension air release function
  • Description
  • Operation
  • Main leaf spring
  • Removing the main spring beam
  • Installing the main spring beam
  • Shock absorbers
  • Jet rods
  • Removal and installation
  • Pneumatic suspension cushions
  • Shock absorbers
  • Main spring 6alki
  • Jet rods
  • Installing the main spring beam bushings
  • Installation of ladders and ladder nuts
  • Checking the tightness of ladders and ladder nuts
  • Suspension heights
  • Procedure for checking / setting frame height For driving on trucks

Spring suspension INTERNATIONAL 4x2 and 6x4 with jet rods

  • Description
  • Maintenance
  • Retightening the ladder nuts
  • Checking and cleaning
  • Service
  • Replacing the bearings (bushings) of the balancer - suspension assembly
  • Suspension spring blocks
  • Leaf spring - disassembly / assembly
  • Installation of the suspension (springs)

Double drive axles EATON INTERNEJTIONAL

  • Identification
  • Bridge and cup
  • Carter bridge
  • Ring gear and main gear drive
  • Description
  • Inspection
  • Cleaning
  • Inspection by car
  • Inspection outside the vehicle
  • Axle case inspection
  • Fork reuse instructions
  • Wheel bearing adjustment
  • Dismantling
  • Center differential lock
  • Installation
  • First differential cup
  • First axle crankcase cover
  • Second differential cup
  • Center differential lock
  • Lubrication
  • Lubricant change intervals
  • Change grease
  • Wheel journal lubrication

ROCKWELL rear axles

  • Description
  • Standard differentials without locking
  • Differentials with driver controlled locking
  • Towing instructions
  • Axle axle installation
  • Removing the differential cup from the axle housing
  • Air pressure method
  • Manual engagement method
  • Dismantling the differential lock assembly
  • Removing the differential from the cup
  • Dismantling the ring gear main differential assembly
  • Separating pinion and bearing cage
  • Cleaning
  • General procedures
  • Build
  • Pinion bearing preload adjustment
  • Fork or flange method
  • Adjusting the pinion shim pack thickness (pinion depth)
  • Installing the pinion gear, bearing cage and shim packs in the cup
  • Main differential and ring gear assembly
  • Differential gear rotation resistance test
  • Differential installation
  • Dial indicator method
  • Micrometer method
  • Checking ring gear runout
  • Ring gear backlash adjustment
  • Checking the imprints of the teeth of the gear pair
  • Hand rolling position of the contact mark
  • Installing the differential switch assembly
  • Manual engagement method
  • Adjustments
  • Ring gear backlash adjustment
  • Pinion Bearings - preload
  • .Driving gear-depth in cup
  • Hypoid gear pair - tooth contact imprints (Hand Rolled)
  • Differential bearing preload adjustment
  • Main differential gears - rolling resistance
  • Ring gear runout
  • Sensor switch - installation
  • Bearing for guiding - riveting on pinion
  • Stop screw or stop block - clearance
  • General information
  • American standard fasteners
  • Metric fasteners

Clutch

  • 14 (356 mm) and 15-1 / 2 (394 mm) retractable spicer twin disc clutch
  • Description
  • Slave disk options
  • Clutch brake with torque limiting
  • Tension springs
  • Automatic adjustment mechanism
  • Spacers made of fixed cylindrical pins
  • Adjusting ring
  • Release bearing and bushing
  • Installing a 15.5-inch SOLO HEAVY-DUTY clutch
  • Measurement
  • Installing the clutch on the flywheel
  • Installing transmission
  • Assembly and Lubrication

Front axle

  • Hubs, bearings and seals (non-drive axles)
  • Description
  • Wheel bearings
  • Bearing outer ring (cage)
  • Front wheel hub cap
  • Operation
  • Maintenance
  • Grease lubricated wheel bearings
  • Oil lubricated wheel bearings
  • Removing the hub seals
  • Cleaning and checking
  • Checking and preparing the hole in the hub
  • Checking and preparing the journal
  • Installation
  • Cleaning and checking the hub
  • Anti-lock brake system (ABS) hubs - air brakes
  • Wheel studs
  • Alloy spoked wheel studs
  • Troubleshooting and how to fix them
  • Front axles "INTERNATIONAL" with I-beam "SPICER"
  • Description
  • Troubleshooting and how to fix them
  • Precautions
  • Maximum limits for front axle kingpin
  • Replacing the king pin bushing
  • Installing the PRE-SIZED bushing
  • Installing king pin seals (all axles)
  • Installing the steering knuckle
  • Lubrication
  • Specifications
  • Tightening torques

Steering

  • Power steering SHEPPARD M-SERIES
  • Description
  • Identification
  • How it works
  • Oil flow through the mechanism
  • General diagnostics
  • Hydraulic diagnostics
  • Recommendations for oil flow and pressure
  • Most common problems
  • Glossary of terms and definitions
  • Preventive maintenance
  • Liquid types
  • Change fluid and filter
  • Cleaning the relief valve seats
  • Replacing the input shaft seal
  • Replacing the Sector Shaft Seal
  • Single Gear Hydraulic Bleed
  • Dual steering systems
  • Installing discharge plungers
  • Withdrawal
  • Installation
  • Dismantling the steering gear
  • Repair of parts of the assembly
  • M-SERIES - optional built-in unloader valve
  • Cleaning
  • Inspection
  • Build
  • Dual steering system
  • Description
  • How it works
  • Slave transmission
  • Troubleshooting
  • Steering column positioning
  • Adjustments
  • Steering axle stop
  • Specifications
  • Steering gear TRW / ROSS-TAS 40, 55, 65 and 85
  • Service tips
  • Identification
  • Glossary
  • Input shaft seal
  • Description
  • How it works
  • Withdrawal
  • Disassembly
  • Build
  • Worm preload adjustment
  • Poppet valve
  • Valve body / worm screw
  • Roller bearing or circlip
  • Body fittings. Plugs, screws, fittings
  • Adjustment
  • Sector shaft
  • Poppet valve adjustment
  • Reinstalling the poppet valve
  • Filling and bleeding the system
  • System filling
  • Air bleeding
  • Lubrication
  • Tightening torques table
  • Steering column
  • Description
  • Operation
  • Maintenance
  • Steering wheel
  • Steering column
  • Tilt mechanism
  • Cardan joints
  • Align
  • Vehicles with power steering
  • Vehicles with mechanical steering
  • Tightening torques
  • Special tools
  • Standard Steering Column 5000 Series, 9000 CONV
  • Description
  • Maintenance
  • Steering wheel
  • Steering column

Air Compressors BENDIXTU-FLO 550 TU-FLO

  • Description
  • Maintenance
  • Possible malfunctions and methods of their elimination
  • Repair
  • Specifications

Model ABS

  • Schemes

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Пригодилась для ремонта коробки передач. Искал где скачать бесплатно - не нашел, пришлось купить. Время халявы в Интернете наверное закончилось :)