International since engine of 6.7 / 7.3 / 11.1 / 12.7 liter, repair e-manual (in Russian)
About the manual
Engine type: L10 / M11 / N14 / C10 / C12 / S60.
Engine capacity: 6.7 / 7.3 / 11.1 / 12.7 l .
Power: 162 / 177 / 192 / 212 / 233 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: L10 / M11 / N14 / C10 / C12 / S60.
Engine capacity: 6.7 / 7.3 / 11.1 / 12.7 l .
Power: 162 / 177 / 192 / 212 / 233 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Introduction
- General information
- Rules for the operation of diesel engines in the cold season
- Vehicle inspection
- Security controls and precautions
- Braking system
- Cab
- Electrical devices
Datasheet
- Operations
- Security system for persons in the cab
- Seat adjustment
- Seat belts
- Luggage compartment access models 9600, 9700, 9800
- Dashboard and controls
- Dashboard for 2000, 8000 series cars
- Dashboard of car models 9600, 9700, 9800
- 5000 Series controls
- Controls of models 9100, 9200, 9300, 9400
- Top panel for 5000, 9100, 9200, 9300, 9400 series
- General view of the dashboard models 5000, 9100, 9200, 9300, 9400
- The central unit of the dashboard of the 5000, 9100, 9200, 9300, 9400 series models
- Right and left instrument clusters on the dashboard of 5000, 9100, 9200, 9300, 9400 series cars
- Side dashboard for 5000, 9100, 9200, 9300, 9400 series models
- Controls in cab sleeper (9000 series) and cab sleeper in standard and 9800 series
- Vehicle operation (NAVISTAR electronic international engines)
- Bridges
- Front axle (4x4, 6x6)
- Two-speed rear axle
- Traction compensator
- Differential with adjustable traction
- Controlled differential lock
- Brakes
- ABS anti-lock system (if equipped)
- Automatic control system of adhesion of wheels with road surface (ATC)
- Air suspension (trailer coupling and uncoupling)
- Cab
- Cab air suspension
- Raising the cab
- Clutch and transmission
- Clutch
- Transmission
- Controls (transmission)
- Transfer case
- Driving control system
- Driving control systems (engines not "INTERNATIONAL")
- Driving control systems (INTERNATIONAL engines)
- Electronic engine controls
- Control systems for engines "CATERPILLAR" 3406E and 3176В
- JACOBS brake operation
- Engine brake switches
- Progressive shift mode
- Safe engine shutdown function
- Definition of trouble codes
- Electronic engine control system "CUMMINS" CELECT
- Electronic injection control, 60 series (DDEC II) DETROIT DIESEL engines
- Doors and door locks
- Electrical equipment (wiring diagrams)
- Connecting auxiliary electrical equipment
- Fuses, circuit breakers
- Lighting switches
- Alarms
- Ignition lock
- Engine
- Air filter, restrictor valve
- Troubleshooting
- Engines "INTERNATIONAL"
Operating instructions
- Movement
- Car operation during the cold season
- Car operation during the hot season
- Cooling system
- Charge air cooling
- Antifreeze
- Radiator blinds
- Engine oil
- Fuel
- Cab heating
- Models 9600, 9700, 9800
- 5000, 9100, 9200, 9300, 9400 series models (for vehicles manufactured before February 1997)
- Climate control panel in the sleeping compartment of the standard 9000 series cab
- Hood
- Steering
- 2000, 8000 series adjustable steering column
- Models 9600, 9700, 9800
- Models 9100, 9200, 9300, 9400
- Windscreen wiper control
- Towing
- Operation of the coupling (fifth wheel) device
Maintenance
- General information
- Recommendations
- Front axle
- Wheel alignment
- Rear axle
- Brakes
- Pneumatic brakes
- Air dryer (brakes)
- Cab
- Car care
- Clutch
- Electrical circuits
- Engine
- Air intake system (engine)
- Charge air cooler (engine)
- Engine cooling system
- Frame and tow hooks
- Fuel system
- Noise level
- Cardan shaft
- Springs
- Steering
- Tires
- Wheels
- Lubrication work
- General provisions
- Engine oil specification
- Special instructions
- Checking the oil level (transmission)
- Refueling volumes
- Engine cooling system
- Oil pan and oil filters
- Transfer case
- Fuse and Lamp Values Tables
Cabins series 5000 and 9000 INTERNATIONAL
- Description
- Location of the plate with the identification number of the vehicle (VIN)
- Cab air suspension system
- Windshield washers
- Windshield and rain protection seals
- Rear window glass and seal (excluding SLEEPER models)
- Bonnet seals
- Front sun visor on 5000 series (up to 7 September 1995)
- Front sun visor on 9200/9300/9400, 5000 (after September 7, 1995) and 9100 (after March 1997)
- Side sun visor
- Ignition switch cylinder
- Instrument panel (released before June 1994)
- Salon floor mat
- Headliner in saloon
- Driver and passenger seats
- Rear panel
- Engine cover
- Engine cover access door (5000 series)
- Cab door and hinge
- Cab door glass
- Window regulator unit
- Window drive motor
- Channel glass door
- Door ventilation window
- Lighting when opening the door
- Latch block
- Door lock block
- Exterior door handle
- Inner door handle
- Cab door opening seals
- Impact Tongue
- Cabin. Removal / Installation
- General information for installation
- Day cab air suspension (models 9200/9300/9400 without DETROIT DIESEL engines)
- Pneumatic cab suspension (models 9200/9300/9400 for daytime operation with DETROIT DIESEL engines)
- Pneumatic cab suspension (9200/9300/9400 with pro sleeper cab, manufactured before May 1997)
- Pneumatic Cab Suspension (Daytime 9100 Models)
- Pneumatic Cab Suspension (9200/9300/9400 with pro sleeper cab, manufactured after May 1997)
9800 series cabins
- Description
- General information
- Location of the plate with the identification number of the vehicle (VIN)
- Windshield wipers
- Dashboard
- Operation
- Windshield wipers
- Windshield washer
- Maintenance
- Service availability
- Windshield washer
- Check and fill hydraulic tilt cab
- Pumping the hydraulic cab tilt system
- Windshield
- Sun visor and clip
- Ignition lock cylinder
- Cab doors and hinges
- Fasteners and upholstery
- Inner door handle
- Lighting when opening the door
- Exterior door handle
- Door mechanism tongue
- Latch block
- Door lock block
- Cab door glass
- Window regulator - manual or electric
- Channels and seals
- Door ventilation window
- Cabin trim
- Sun visor
- Cab
- Lattice block
- Wiper motor
- Removing the wiper arm
- Wiper mechanism
- Pump motor and reservoir (up to July 1996)
- Pump motor and reservoir (after July 1996)
- Driver and passenger seats
- Passenger Seat Belts
- Interior upholstery components
- Passenger side mat and floor panel
- Cab air suspension system
- Cab tilt
- Special instructions for latching
- Components
- Cab tilt hydraulic system
- Lifting the cab mechanically (using a winch)
- Troubleshooting and how to fix them
- Cab tilt hydraulic system
- Windshield wiper system - electrical
- Cab air suspension system
- Lubrication
- Adjustment
- Combination of the cab and chassis
- Adjusting the front and rear cab mounts
- Cab door
- Door hinge
- Impact tongue
- Windshield wipers
- Cab air suspension system
- Specifications
- Tightening torques
HENDRICKSON pneumatic suspension
- Description
- Suspension height control valve
- Pressure safety valve
- Main spring talk
- Boom service
- Cross bar
- Crossbar
- Pneumatic cushion
- Air bag frame bracket
- Shock absorber bracket to frame
- Shock absorber
- Air bag support bracket
- Height control valve
- Rapid pressure relief valve
HENDRICKSQN suspension systems
- Description
- Service procedure
- U / UE, RT / RTE, RT2 / RTE2 Series
- RS Series
- Replacing the centering sleeves - rubber or bronze (on a car)
- Three-piece beam end adapter, U / UE, RT / RTE, RT2 / RTE2, RS
- Beam end in pin-with-bar
- Beam block
- Jet rods with double attachment
- Torque rods with tie bolt
- Tapered rods
- Transverse jet thrust
- Removing the axle block and beams (complete disassembly of the suspension for overhaul)
- Disassembly
- Spring hangers series U / UE, RT / RTE, RT2 / RTE2
- Rubber shock suspensions - RS series
- U / UE, RT / RTE, RT2 / RTE2 series
- RS Series
- Possible malfunctions and methods of their elimination
- Lubrication
- Tightening torques table
Pneumatic suspension IROS INTERNASHIONAL
- Description
- Height adjustment valve
- Description
- Operation
- Service checks (valve on vehicle)
- Suspension height adjustment
- Draft shortening instructions
- Air supply lines
- Suspension air release function
- Description
- Operation
- Main leaf spring
- Removing the main spring beam
- Installing the main spring beam
- Shock absorbers
- Jet rods
- Removal and installation
- Pneumatic suspension cushions
- Shock absorbers
- Main spring 6alki
- Jet rods
- Installing the main spring beam bushings
- Installation of ladders and ladder nuts
- Checking the tightness of ladders and ladder nuts
- Suspension heights
- Procedure for checking / setting frame height For driving on trucks
Spring suspension INTERNATIONAL 4x2 and 6x4 with jet rods
- Description
- Maintenance
- Retightening the ladder nuts
- Checking and cleaning
- Service
- Replacing the bearings (bushings) of the balancer - suspension assembly
- Suspension spring blocks
- Leaf spring - disassembly / assembly
- Installation of the suspension (springs)
Double drive axles EATON INTERNEJTIONAL
- Identification
- Bridge and cup
- Carter bridge
- Ring gear and main gear drive
- Description
- Inspection
- Cleaning
- Inspection by car
- Inspection outside the vehicle
- Axle case inspection
- Fork reuse instructions
- Wheel bearing adjustment
- Dismantling
- Center differential lock
- Installation
- First differential cup
- First axle crankcase cover
- Second differential cup
- Center differential lock
- Lubrication
- Lubricant change intervals
- Change grease
- Wheel journal lubrication
ROCKWELL rear axles
- Description
- Standard differentials without locking
- Differentials with driver controlled locking
- Towing instructions
- Axle axle installation
- Removing the differential cup from the axle housing
- Air pressure method
- Manual engagement method
- Dismantling the differential lock assembly
- Removing the differential from the cup
- Dismantling the ring gear main differential assembly
- Separating pinion and bearing cage
- Cleaning
- General procedures
- Build
- Pinion bearing preload adjustment
- Fork or flange method
- Adjusting the pinion shim pack thickness (pinion depth)
- Installing the pinion gear, bearing cage and shim packs in the cup
- Main differential and ring gear assembly
- Differential gear rotation resistance test
- Differential installation
- Dial indicator method
- Micrometer method
- Checking ring gear runout
- Ring gear backlash adjustment
- Checking the imprints of the teeth of the gear pair
- Hand rolling position of the contact mark
- Installing the differential switch assembly
- Manual engagement method
- Adjustments
- Ring gear backlash adjustment
- Pinion Bearings - preload
- .Driving gear-depth in cup
- Hypoid gear pair - tooth contact imprints (Hand Rolled)
- Differential bearing preload adjustment
- Main differential gears - rolling resistance
- Ring gear runout
- Sensor switch - installation
- Bearing for guiding - riveting on pinion
- Stop screw or stop block - clearance
- General information
- American standard fasteners
- Metric fasteners
Clutch
- 14 (356 mm) and 15-1 / 2 (394 mm) retractable spicer twin disc clutch
- Description
- Slave disk options
- Clutch brake with torque limiting
- Tension springs
- Automatic adjustment mechanism
- Spacers made of fixed cylindrical pins
- Adjusting ring
- Release bearing and bushing
- Installing a 15.5-inch SOLO HEAVY-DUTY clutch
- Measurement
- Installing the clutch on the flywheel
- Installing transmission
- Assembly and Lubrication
Front axle
- Hubs, bearings and seals (non-drive axles)
- Description
- Wheel bearings
- Bearing outer ring (cage)
- Front wheel hub cap
- Operation
- Maintenance
- Grease lubricated wheel bearings
- Oil lubricated wheel bearings
- Removing the hub seals
- Cleaning and checking
- Checking and preparing the hole in the hub
- Checking and preparing the journal
- Installation
- Cleaning and checking the hub
- Anti-lock brake system (ABS) hubs - air brakes
- Wheel studs
- Alloy spoked wheel studs
- Troubleshooting and how to fix them
- Front axles "INTERNATIONAL" with I-beam "SPICER"
- Description
- Troubleshooting and how to fix them
- Precautions
- Maximum limits for front axle kingpin
- Replacing the king pin bushing
- Installing the PRE-SIZED bushing
- Installing king pin seals (all axles)
- Installing the steering knuckle
- Lubrication
- Specifications
- Tightening torques
Steering
- Power steering SHEPPARD M-SERIES
- Description
- Identification
- How it works
- Oil flow through the mechanism
- General diagnostics
- Hydraulic diagnostics
- Recommendations for oil flow and pressure
- Most common problems
- Glossary of terms and definitions
- Preventive maintenance
- Liquid types
- Change fluid and filter
- Cleaning the relief valve seats
- Replacing the input shaft seal
- Replacing the Sector Shaft Seal
- Single Gear Hydraulic Bleed
- Dual steering systems
- Installing discharge plungers
- Withdrawal
- Installation
- Dismantling the steering gear
- Repair of parts of the assembly
- M-SERIES - optional built-in unloader valve
- Cleaning
- Inspection
- Build
- Dual steering system
- Description
- How it works
- Slave transmission
- Troubleshooting
- Steering column positioning
- Adjustments
- Steering axle stop
- Specifications
- Steering gear TRW / ROSS-TAS 40, 55, 65 and 85
- Service tips
- Identification
- Glossary
- Input shaft seal
- Description
- How it works
- Withdrawal
- Disassembly
- Build
- Worm preload adjustment
- Poppet valve
- Valve body / worm screw
- Roller bearing or circlip
- Body fittings. Plugs, screws, fittings
- Adjustment
- Sector shaft
- Poppet valve adjustment
- Reinstalling the poppet valve
- Filling and bleeding the system
- System filling
- Air bleeding
- Lubrication
- Tightening torques table
- Steering column
- Description
- Operation
- Maintenance
- Steering wheel
- Steering column
- Tilt mechanism
- Cardan joints
- Align
- Vehicles with power steering
- Vehicles with mechanical steering
- Tightening torques
- Special tools
- Standard Steering Column 5000 Series, 9000 CONV
- Description
- Maintenance
- Steering wheel
- Steering column
Air Compressors BENDIXTU-FLO 550 TU-FLO
- Description
- Maintenance
- Possible malfunctions and methods of their elimination
- Repair
- Specifications
Model ABS
- Schemes