Hyundai Excel since 1991, repair e-manual

Content

General information

Engine electrical system

• General
• Ignition system
• Charging system
• Starting system

Lubrication and maintenance

• Scheduled maintenance table
• Recommended lubricants and capacities
• Maintenance service

Engine

• General
• Engine mounting
• Engine and transaxle assembly
• Timing belt
• Rocker arms and rocker arm shafts
• Camshaft
• Cylinder head
• Valves and valve springs
• Jet valve
• Front case, oil pump
• Piston and connecting rod
• Crankshaft
• Flywheel
• Cylinder block
• Oil pressure switch

Cooling system

• General
• Cooling system
• Radiator
• Water pump
• Thermostat
• Water temperature gauge unit, sensor
• Water hose and pipe

Intake exhaust system

• General
• Air cleaner
• Surge tank and intake manifold
• Exhaust manifold
• Mufflers
• Air cleaner
• Exhaust manifold
• Mufflers

Emission control system

• General
• Crankcase emission control system
• Evaporative emission control system
• Exhaust emission control system

Fuel system

• General
• MPI system
• Injector and throttle body
• Throttle body
• Fuel tank
• Fuel line and vapor line
• Engine control

Front suspension

• General
• Strut assembly
• Lower arm
• Stabilizer bar
• Center member
• Wheel and tire

Rear suspension

• General
• Rear suspension
• Rear axle hub

Drive shaft and front axle

• General
• Drive shaft
• Hub and knuckle
• Front axle

Brake system

• General
• Brake pedal
• Master cylinder
• Brake booster
• Brake line
• Proportioning valve
• Front disc brake
• Rear drum brake
• Parking brake

Manual transaxle

• General
• Manual transaxle control
• Shift lever assembly
• Manual transaxle
• Manual transaxle assembly
• 5th speed synchronizer assembly
• Input shaft
• Intermediate shaft
• Output shaft
• Shift fork
• Differential
• Clutch housing
• Speedometer driven gear assembly
• Manual transaxle assembly

Automatic transaxle

• General
• Transaxle control
• Shift lever assembly
• Automatic transaxle
• Automatic transaxle assembly
• Oil pump assembly
• Front clutch assembly
• Rear clutch assembly
• End clutch assembly
• Planetary gear set
• Internal gear and transfer drive
• Gear set assembly
• Differential
• Valve body
• Kickdown servo
• Speedometer sleeve
• Transaxle case
• Automatic transaxle hydraulic circuit

Clutch system

• General
• Clutch pedal
• Clutch control
• Clutch master cylinder
• Clutch release cylinder
• Clutch cover and disc

Steering system

• General
• Steering column and shaft
• Manual steering gear box
• Tie rod
• Power steering gear box
• Power steering oil pump
• Power steering hoses

Air conditioning system

• General
• Heater control assembly
• Heater
• Ventilators
• Air conditioner system
• Compressor assembly
• Evaporator assembly
• Condenser assembly
• Condenser fan and relay
• Blower assembly
• Accumulator assembly

Body (interior and exterior)

• General
• Body paneling
• Body dimensions
• Hood
• Grille and mouldings
• Bumper
• Fender
• Windshield
• Rear window glass
• Quarter fixed glass
• Quarter swiveling glass
• Front door
• Rear door
• Trunk lid
• Tailgate
• Interior trim
• Console
• Crash pad
• Front seat
• Rear seat
• Seat belt
• Sunroof
• Passive seat belt

Body electrical system

• General
• Electrical component location
• Fusible links and fuses
• Ignition switch
• Multifunction switch
• Instruments and warning system
• Lighting system
• Audio
• Windshield wiper and washer
• Clock
• Clgarette lighter
• Sun roof
• Horn
• Time and alarm control unit
• Tail gate opener (trunk lid opener)
• A/T and key lock control system

Appendix

• General
• Troubleshooting procedures
• Electrical power supply
• Ignition system
• Charging system
• Starting system
• Cooling system
• M.P.I. System
• F.B.C. System
• Electronic lock up control
• Automatic transaxle key lock control
• Gauges
• Brake warning
• Head
• Day time running light
• Tail lamp
• Back up lamp
• Stop lamp
• Turn signal and hazard warning lamp
• Audio
• Front wiper and washer
• Rear wiper and washer
• Clock
• Clgarette lighter
• Sun roof
• Horn
• Time and alarm control
• Tail gate (trunk lid) opener
• Air conditioner
• Electronic lock up control
• Wiring connectors
• Wiring harness layout

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