Honda Acty Van (V-HA3 / V-HA4 / V-HH3 / V-HH4) 1989 thru 1997, repair e-manual

Content

Specifications and body schematics

• Acty truck specifications chart
• Acty van and acty street versions
• Vehicle identification and code locations
• Lift points
• Jack points
• Jack stands
• Towing
• Body schematics truck M-HA3 M-HA4
• Body schematics van M-HA3 M-HA4
• E07a engine (HP) and torque curves
• Truck frame specifications (diagram)
• Van frame specifications (diagram)

Service data specifications

• Engine specifications
• Fuel and emission control
• Clutch system
• Manual transmission clearances (2WD)
• Manual transmission clearances (4WD)
• Front differential specifications (4WD)
• Steering
• Suspension and alignment specifications
• Brakes
• Air conditioner (AC)
• Starter motor
• Ignition timing and spark plugs

General maintenance and tune-up

• Required tools this chapter
• Radiator cap test
• Coolant requirements
• Oil change and capacities
• Oil filter and part numbers
• Oil pressure testing
• Air filters and part numbers
• Spark plugs and part numbers
• Engine compression testing
• Alternator and ac belts
• Valve clearance setting
• Carbureted vehicle idle settings
• Ac equipped idle up settings
• Co–ho level settings (carbureted)
• Timing adjustment and settings

Engine cooling system

• Coolant system diagrams and capacities
• Coolant system pipe and hose routing components
• Radiator removal
• Cooling system air bleeding
• Thermostat replacement
• Thermostat specifications and testing procedure
• Water pump testing and removal procedure
• Cooling fan relay and sensor location
• Sub-cooling control sensors (van)
• Sub-cooling control sensors (truck)
• Thermo-switch and sub-cooling sensor testing
• Radiator fan / condenser fan / sub-cooling relay

Engine

• Tools
• Engine removal steps
• Engine removal MT and AT vehicles
• Engine mount torque specifications
• Timing belt component breakdown
• Timing belt removal
• Timing belt positioning and setting
• Cylinder head and valve train components
• Intake manifold (carbureted)
• Exhaust manifold system
• Rocker arm assemblies
• Camshaft inspection
• Specialty tools
• Piston-crankshaft-cylinder block components
• Connecting rod bearings
• Piston pin
• Oiling system
• Oil pump
• Oil pump clearances and inspection

Fuel system andemission control

• Components
• Van andtruck full system diagram
• Vacuum routing schematic (MT vehicle)
• Vacuum routing schematic (AT vehicle)
• Emission control full schematic (MT)
• Emission control full schematic (AT)
• Emission control electrical schematic (MT)
• Emission control electrical schematic (AT)
• Air intake andcarburetor
• Carburetor complete exploded parts view diagram
• Float bowl setting (sea level ~2500 feet altitude setting)
• Fuel filter andfuel pump
• Fuel pump replacement
• Gasoline tank andremoval
• Overheat indicator (dash light)
• Exhaust overheat sensor
• Idle control unit andtesting

Clutch

• Specialty tools
• Clutch system diagram
• Clutch pedal and cable adjustment
• Release bearing inspection and replacement
• Pressure plate
• Clutch disk and inspection
• Flywheel
• Clutch assembly

Driveshaft and axel

• Specialty tools
• Rear driveshaft (axel) removal
• Rear driveshaft (axel) rebuild (CV joints)
• Components and inspection
• Rear driveshaft (axel) assembly
• Front driveshaft (axel) 4WD vehicle
• Front driveshaft (axel) removal
• Front driveshaft rebuild
• Propeller shaft (driveshaft)

Steering and suspension

• Steering components diagram
• Steering box removal (rack and pinion)
• Gearbox parts exploded view
• Gearbox overhaul
• Gearbox assembly
• Steering wheel components
• Steering column (with and without tilt option)
• Steering column removal
• Tie rod and center arm
• Tie rod and center arm removal
• Front and rear suspension overview diagram
• Wheel alignment (camber and caster) van and truck
• Toe in and toe adjustment van and truck
• Wheel (rim) inspection
• Front strut system 2WD
• Front strut system 4WD
• Front knuckle and hub system 2WD
• Front knuckle and hub system 4WD
• Lower arm, stabilizer bar, and torsion bar
• Front strut assembly
• Front strut removal and replace-inspection
• Rear suspension and components

Brake system

• Brake system schematic top and side view
• Front disk brake caliper
• System components
• Front disk brake pad replacement
• Disk brake rotor measurements and inspection
• Master cylinder system and 5 way directional fluid joint
• Master cylinder breakdown components
• Brake booster components
• Rear drum brake system
• Pad and drum specifications
• Drum brake wheel cylinder
• Parking brake handle and cable system

Starter and alternator charging system

• Starter circuit diagram
• Starter terminal identification (ND Nippon Denso and Hitachi) starter removal
• Starter complete schematic (ND Denso 0.6kw)
• Starter complete schematic (ND Denso 0.8 and0.9kw Versions)
• Starter complete schematic (Hitachi 0.8kw Version)
• Vehicle diagram
• Charging circuit diagram
• Alternator circuit test and unit removal
• Alternator parts schematic
• Rectifier inspection and circuit
• Brush specifications

Heater and air-conditioning

• Front and rear heater unit components
• Heater control circuit diagram
• Heater and damper valve position
• Front blower fan removal
• Front blower assembly breakdown
• Heater unit schematic and heater core
• Rear heater components (optional rear heater)
• Heater fan switch(s) pin contacts and positions
• A/C system schematic (Truck)
• A/C system schematic (Van Type)
• A/C electrical circuit diagram
• Condenser schematic Van
• Condenser schematic Truck
• Compressor breakdown

Fuse and relay information

• Main fuse block 45A
• Fuse box universal truck-van including A/C vehicle
• Relay locater
• Idle control unit (AT)
• Wiper control
• Turn signal
• Sub-cooling relays
• Chime
• AT interlock
• A/C compressor
• Radiator fan
• Condenser fan
• A/C power control unit

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