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Isuzu Rodeo / Holden Rodeo (TF series) 1988 thru 2002, repair e-manual

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Publisher: © "Motorist"
ISBN: 977-367-664-790-5
Number of pages: 4200
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible
Publisher: Motorist
Categories: Holden , Isuzu
Only original manuals
Available immediately after payment
Full compliance with the paper edition
100% protection of your payments
Publisher: © "Motorist"
ISBN: 977-367-664-790-5
Number of pages: 4200
Format: file PDF

About the manual

Engine type: petrol

In the manual you will find

  • Step-by-step guide to repair various components and assemblies
  • Self-care and maintenance instructions
  • Car design and prevention information
  • Information for a trip to the service station, if self-repair is not possible

Content

General information

  • General repair instructions
  • Notes on the format of this manual
  • Identification
  • Lifting instructions
  • Conversion table

Maintenance and lubrication

  • Maintenance schedule (for general export)
  • Maintenance schedule (for Europe)
  • Severe conditions maintenance schedule (for general export)
  • Severe conditions maintenance schedule (for Europe)
  • Recommended fluids and lubricants (for general export)
  • Recommended fluids and lubricants (for Europe)
  • Oil viscosity chart

Heating and air conditioning

  • General description
  • Parts location
  • Main data and specifications
  • Special parts fixing nuts and bolts
  • On-vehicle service
  • Acondenser
  • Condenser fan motor
  • Receiver / drier
  • Compressor
  • Heater unit
  • Vent unit (without heater)
  • Evaporator (with A/C)
  • Duct (without A/C)
  • Blower unit assembly
  • Defroster nozzle and vent duct
  • Rear heater duct
  • Control lever assembly
  • Control panel illumination bulb
  • Troubleshooting
  • Special service tool

Frame and bumper

  • Front bumper
  • Rear step bumper
  • Rear bumper and rear guard asm
  • Frame dimensions

Sheet metal

  • Engine hood assembly
  • Engine hood lock
  • Front fender panel
  • Radiator grille
  • Rear body
  • Body mounting
  • Body dimension

Front alignment

  • Front end alignment inspection and adjustment
  • Alignment for 4х2 (except high ride suspension)
  • Alignment for 4х2 (high ride suspension) and 4х4

Steering power-assisted steering system

  • General description
  • Power steering system test
  • Maintenance
  • Fluid level
  • Bleeding the power steering system
  • Bleeding procedure
  • Flushing the power steering system
  • Steering wheel free play inspection
  • Front end alignment inspection and adjustment
  • Special tools
  • Power steering unit
  • Supplemental restraint system steering wheel and column
  • Inflator module
  • Steering wheel
  • The adjustment method in case a mark is not attached
  • Combination switch
  • Lock cylinder
  • Steering column
  • Supplemental restraint system steering wheel and column and associated parts

Front suspension

  • Main data and specifications
  • Torque specifications
  • Front suspension
  • Service precaution
  • Shock absorber
  • Stabilizer bar
  • Knuckle
  • Upper control arm
  • Lower control arm
  • Upper ball joint
  • Lower ball joint
  • Bump rubber

Rear suspension

  • Main data and specifications
  • Torque specifications
  • Rear suspension
  • Leaf spring and shock absorber
  • Leaf spring assembly
  • Troubleshooting

Wheels and tires

  • Main data and specifications
  • Torque specifications
  • Wheels and tires
  • Troubleshooting

Propeller shaft

  • Main data and specifications
  • Torque specifications
  • Rear propeller shaft
  • Rear propeller shaft assembly
  • Front propeller shaft

Rear axle

  • Main data and specifications
  • Torque specifications
  • Recommended liquid gasket
  • Recommended thread locking agents
  • Rear axle assembly
  • Servicing
  • Rear axle
  • Differential assembly
  • Differential cage assembly
  • Limited slip differential (LSD)

Front wheel drive

  • Main data and specifications
  • Special parts fixing nuts and bolts
  • Recommended liquid gasket
  • Recommended thread locking agents
  • Servicing
  • General description
  • Front drive axle assembly
  • Front axle drive shaft
  • Front hub and disc (4х2 except high ride suspension model)
  • Front hub and disc (4х4, 4х2 high ride suspension, 4х4 rigid hub, 4х4 shift on the fly model)
  • Front hub and disc (4х4 manual locking hub model)
  • Troubleshooting

Driveline / axle

  • Service precaution
  • Shift on the fly system
  • Shift on the fly electrical equipment
  • Shift on the fly system and association parts

Brake control system

  • Service precaution
  • General description
  • General diagnosis
  • Diagnostic trouble codes
  • Diagnosis by "ABC" warning lamp illumination pattern
  • Basic diagnostic flow chart
  • Basic inspection procedure
  • Wheel speed sensor inspection procedure
  • Symptom diagnosis

Anti-lock brake system

  • Service precaution
  • Torque specifications
  • Electronic hydraulic control unit
  • Front wheel speed sensor
  • Rear wheel speed sensor
  • Front speed sensor rotor
  • Rear speed sensor rotor
  • G-sensor

Brakes

  • General description
  • Main data and specifications
  • Torque specifications
  • Servicing
  • Front brake assembly
  • Rear drum brake assembly
  • Brake control
  • Master cylinder
  • Vacuum booster

Parking brake system

  • Service precaution
  • Parking brake lever
  • Front parking brake cable
  • Parking brake lever
  • Parking brake rear cable
  • Main data and specifications

Troubleshooting

  • Hard starting
  • Unstable idling
  • Insufficient power
  • Excessive fuel consumption
  • Excessive oil consumption
  • Overheating
  • White exhaust smoke
  • Dark exhaust smoke
  • Oil pressure does not rise
  • Abnormal engine noise
  • Rotating part wear of turbocharger
  • Oil leakage from turbochrger
  • Insufficient acceleration and/or lack of power due to turbocharger
  • Battery charging and noise problem
  • Starter motor problem

Engine mechanical

  • Main data and specifications
  • Torque specifications
  • Recommended liquid gasket
  • Loctite application procedure
  • Servicing
  • General description
  • Removal and installation
  • Engine repair kit
  • Engine overhaul
  • Lubrication system Inter cooler
  • Special tools

Engine cooling

  • Main data and specifications
  • Diagnosis
  • Draining and refilling cooling system
  • Water pump
  • Thermostat
  • Radiator
  • Fan clutch with cooling fan

Fuel system

  • Main data and specifications
  • General description
  • Fuel tank
  • Fuel pump
  • Fuel tube / quick - connector fittings
  • Filler neck
  • Fuel filler cap
  • Injection pump
  • Injection nozzle
  • Special tools

Engine electrical

  • Main data and specifications
  • General description
  • Torque specifications
  • Generator
  • Starter motor
  • Pre-heating system

Engine driveability and emissions

  • Abbreviation charts
  • General description for ecm and sensors
  • Strategy based diagnostics chart
  • General service information
  • On-board diagnostic (OBD)
  • Tech 2 operating flow cart (start up)
  • Check engine lamp (MIL) “on” steady
  • Ecm connector pin assignment and output signal
  • General description for egr (exhaust gas re-circulation)
  • General description for injection pump
  • Strategy based diagnostics chart
  • Miscellaneous test
  • Snapshot display with TIS2000
  • Service programming system (SPS)
  • How to use breaker box
  • No check engine lamp (MIL)
  • Diagnostic trouble code
  • Symptom diagnosis

Exhaust system

  • Main data and specifications
  • General description
  • Removal and installation
  • Inspection and repair
  • General description
  • Egr system diagram
  • Inspection
  • EGR cooler
  • Turbocharger
  • Inspection and repair
  • Special tools
  • Ihi service network

Accelerator control

  • Removal and installation

Engine mechanical

  • Service precaution
  • General description
  • Engine diagnosis
  • Cylinder head cover
  • Common chamber
  • Exhaust manifold
  • Crankshaft pulley
  • Timing belt
  • Camshaft
  • Cylinder head
  • Valve stem oil controller, valve spring and valve guide
  • Piston, piston ring and connecting rod
  • Crankshaft and main bearings
  • Rear oil seal
  • Engine assembly
  • Cylinder head
  • Valve spring, oil controller, valve, valve guide
  • Camshaft
  • Crankshaft
  • Piston and connecting rod
  • Cylinder block
  • Main data and specification

Engine fuel

  • Service precaution
  • General description
  • Fuel metering
  • Fuel filter
  • Fuel pump
  • Fuel tube / quick - connector fittings
  • Fuel pump relay
  • Fuel tank
  • Filler neck
  • Fuel gauge unit
  • Fuel filler cap
  • Main data and specifications

Engine electrical

  • Service precaution
  • Battery
  • Main data and specifications

Ignition system

  • Service precaution
  • General description
  • Diagnosis
  • Ignition coil
  • Spark plug
  • Crankshaft position sensor
  • Main data and specifications

Starting and charging system

  • Service precaution
  • Starting system
  • General description
  • Diagnosis
  • Starter
  • Charging system
  • General on-vehicle inspection
  • Generator
  • Main data and specifications

Engine driveability and emissions

  • Abbreviation charts
  • Component locator
  • Ecm circuit diagram
  • Ground point chart
  • General description for fuel metering
  • General description for electronic
  • Ignition system ignition coils and control
  • General service information
  • Typical scan data and definitions
  • Service programming system
  • ECM diagnostic trouble codes (DTC)

Engine exhaust

  • Service precaution
  • General description
  • Three way catalytic converter and center
  • Exhaust pipe
  • Exhaust silencer and rear exhaust pipe
  • Main data and specifications

Engine lubrication

  • Service precaution
  • General description
  • Oil pump
  • Oil pan and crankcase
  • Oil pump oil seal
  • Main data and specification

Engine speed control system

  • Service precaution
  • Accelerator pedal control cable

Induction

  • Service precaution
  • Air cleaner element

Engine diagnosis

Transfer case

  • Service precaution
  • General description
  • Transfer rear oil seal
  • Transfer case assembly
  • Transfer control unit
  • Transfer disassembly
  • Main data and specifications

Transfer control system

  • Service precaution
  • General description
  • System components
  • Functions of switch and indicator lamp
  • Parts location
  • Circuit diagram
  • Connector list
  • Diagnosis
  • Memory erasing procedure
  • Diagnosis from symptom

Transmission control system (AW30–40LE)

  • Service precaution
  • General description
  • Diagnosis
  • Tcm diagnostic trouble
  • On-vehicle service

Clutch

  • Main data and specifications
  • General description
  • Torque specification
  • Servicing
  • Clutch
  • Clutch control
  • Master cylinder
  • Slave cylinder
  • Hydraulic damper cylinder
  • Troubleshooting
  • Special service tool

Construction and function

  • Description
  • Control mechanism
  • Gear train (transmission mechanism) operation and Hydraulic circuit

Diagnosis

Manual transmission

  • Main data and specifications
  • General description
  • Torque specification
  • Repair kit
  • Removal and installation
  • Disassembly
  • Inspection and repair
  • Reassembly
  • Special service tool

Electrical-body and chassis

  • General information
  • Notes for working on electrical items
  • Symbols and abbreviations
  • Parts for electrical circuit
  • Reading the circuit diagram
  • Main data and specifications
  • Relay and fuse
  • Grounding point
  • Main cable harness routing
  • System repair
  • Connector list

Cruise control system

  • Service precaution
  • General description
  • Brake switch
  • Clutch switch
  • Starter switch
  • Cruise control main switch
  • Cruise control switch
  • Cruise control unit
  • Cruise actuator
  • Mode switch
  • Diagnosis

Accessories

  • Parts location
  • Circuit diagram
  • Connector list
  • Radio
  • Front speaker
  • Tweeter
  • Rear speaker (extend cab)
  • Rear speaker (crew cab)
  • Clock
  • Antenna

Supplemental restraint system (SRS)

  • Service precaution
  • Definitions
  • Diagnosis
  • SRS connector body face views
  • Repairs and inspections required after an accident
  • On-vehicle service
  • Air bag assembly handling / shipping / scrapping
  • Air bag assembly shipping procedure for live (undeployed) air bag Assemblies
  • SRS connectors
  • SRS control unit
  • Driver air bag assembly
  • Steering wheel
  • SRS coil assembly
  • Steering column
  • Passenger air bag assembly
  • Pretensioner seat belt (if so quipped)
  • Main data and specifications
  • Special tools

Restraint control system

  • Service precaution
  • System schematic

Cab

  • Windshield
  • Rear window assembly
  • Front door assembly
  • Rear door assembly (crew cab)
  • Instrument panel
  • Floor console
  • Console box (without floor console)
  • Headlining
  • Interior trim panels
  • Fuel filler lid opener lever/cable
  • Quarter glass (extend cab)
  • Font seat
  • Rear seat (crew cab)
  • Jump seat (extend cab)
  • Front seat belt
  • Rear seat belt (crew cab)
  • Rear seat belt (extend cab)
  • Front wheel extension
  • Rear wheel extension
  • Tail gate assembly

Immobilizer system

  • Service precaution
  • General description
  • Circuit diagram
  • Parts location

Antitheft system

  • Service precaution
  • General description
  • Diagrams and schematics
  • Diagnosis

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