Hino Dutro 1999 thru 2011, repair e-manual

Content

Introduction

• How to use this manual
• Identification information
• Repair instruction
• How to troubleshoot ECU controlled system
• Terms

Preparation

Service specifications

Diagnostics

• ECD system (S05C TB)
• ABS and BA system
• Easy and smooth start system and brake lock
• Supplemental restraint system
• Audio system

Engine control system

• ECD system
• Accelerator pedal
• Diesel throttle
• ECM
• Accelerator link

Fuel

• Fuel system
• Fuel filter element
• Nozzle holder and nozzle set
• Injection pump
• Fuel tank

Intake

• Air cleaner
• Intake manifold gasket
• Turbocharger

Engine mechanical

• Engine (14B)
• Drive belt (14B)
• Valve clearance (14B)
• Engine (14B)
• Partial engine (14B)
• Cylinder head gasket (14B)
• Camshaft (14B)
• Engine (15B-FTE)
• Drive belt (15B-FTE)
• Valve clearance (15B-FTE)
• Engine (15B-FTE)
• Partial engine (15B-FTE)
• Cylinder head gasket (15B-FTE)
• Camshaft (15B-FTE)
• Engine (S05C-B)
• Valve clearance (S05C-B)
• Engine (S05C-B)
• Engine components parts (S05C-B)
• Engine mounting (S05C-B)
• Engine (S05C-TA)
• Valve clearance (S05C-TA)
• Engine (S05C-TA)
• Engine components parts (S05C-TA)
• Engine mounting (S05C-TA)
• Engine (S05C-TB)
• Valve clearance (S05C-TB)
• Engine (S05C-TB)
• Engine components parts (S05C-TB)
• Engine mounting (S05C-TB)
• Engine (W04D-J)
• Valve clearance (W04D-J)
• Engine (W04D-J)
• Engine components parts (W04D-J)
• Engine mounting (W04D-J)

Exhaust

• Exhaust manifold to head gasket
• Exhaust pipe

Cooling

• Cooling system
• Engine coolant
• Thermostat
• Water pump
• Radiator

Lubrication

• Lubrication system
• Oil filter
• Oil cooler
• Oil pump
• Oil nozzle

Starting and charging

• Starting system
• Starter
• Charging system
• Generator

Front suspension

• Troubleshooting
• Front wheel alignment
• Front spring
• Front shock absorber

Rear suspension

• Troubleshooting
• Rear spring

Tire and wheel

Differential

• Differential system
• Differential oil
• Rear differential carrier oil seal
• Differential carrier

Drive shaft / propeller shaft

• Drive shaft, propeller shaft, axle
• Propeller shaft
• Propeller intermediate shaft
• Front axle hub
• Steering knuckle
• Front axle
• Rear axle hub
• Rear axle shaft

Brake

• Brake system
• Brake fluid
• Brake pedal
• Brake master less reservoir tank cylinder
• Brake booster
• Vacuum pump
• Front disc brake
• Front drum brake
• Rear drum brake
• ABS and traction actuator
• Load sensing proportioning valve
• Speed sensor front
• Easy and smooth start
• Skid control ECU

Parking brake

• Parking brake system
• Parking brake lever
• Parking brake cable
• Parking brake

Exhaust brake

• Exhaust retarder

Manual transmission / transaxle

• Manual transmission system
• Manual transmission oil
• Manual transmission unit
• Rear bearing retainer oil seal
• Floor shift
• Shift and select transmission control cable

Clutch

• Clutch system
• Clutch pedal
• Clutch master cylinder
• Clutch w/air cleaner booster
• Clutch release cylinder
• Clutch unit

Steering column

• Steering system
• Steering column

Power steering

• Power steering system
• Vane pump
• Power steering gear
• Steering linkage

Manual steering

• Steering gear housing
• Steering linkage

Heater and air conditioner

• Air conditioning system
• Refrigerant
• Refrigerant line
• V cooler belt
• Heater or boost ventilator control
• Control unit
• Cooler compressor
• Heater blower front
• Heater radiator
• Air condensor amplifier
• Heater air filter

Supplemental restraint system

• Supplemental restraint system
• Horn button
• Spiral cable
• Airbag ECU
• Airbag sensor

Seat belt

• Front seat belt

Lighting

• Lighting system
• Headlamp unit
• Fog lamp
• Clearance lamp
• Front turn signal lamp
• Side turn signal lamp
• Rear combination lamp lens
• License plate lamp lens
• Headlamp dimmer switch
• Light control switch
• Turn signal switch

Wiper and washer

• Wiper and washer system
• Front wiper motor and bracket
• Wiper rubber
• Windshield wiper switch
• Washer nozzle

Audio and visual system

• Audio and visual system
• Radio receiver
• Front speaker assy
• Antenna
• Cigarette lighter

Wiring

• Power source

Communication system

• Horn system

Windshield / windowglass / mirror

• Power window control system
• Windshield glass
• Back window glass
• Inner rear view mirror
• Outer rear view mirror

Instrument panel / meter

• Combination meter
• Instrument panel

Seat

• Front seat

Theft deterrent and door lock

• Power door lock

Engine hood / door

• Front door
• Tilt cab tube
• Cab mounting cushion
• Tilt cab mounting lock
• Tilt cab stay

Exterior / interior trim

• Front bumper bar
• Radiator grille
• Roof headlining
• Radiator grille ornament
• Front side panel
• Outer mirror cover

Vehicle control system

• Ignition system
• Ignition or starter switch

Power take-off

Alphabetical index

Customers reviews