HINO 500 Series (Euro 4), repair e-manual (in Russian)

Contents

General introduction

• General introduction
• Warning
• How to use this manual
• Precautions for use
• Tightening bolts and nuts
• Using thread sealant
• Nylon tubing
• Pipe joint / gasket kit
• Troubleshooting using the fault list
• Troubleshooting using the diagnostic monitor
• Diagnostics using a PC (personal computer) diagnostic tool with interface
• Chassis serial number, vehicle identification number (vin), and serial number engine
• Recommended lubricants

Clutch hardware

Clutch control

• Clutch control unit
• Clutch pedal and release device
• Clutch master cylinder
• Clutch booster

Transmission hardware

Transmission

• Transmission assembly (LJ06S)
• Transmission housing (LJ06S)
• Input shaft, output shaft, gears, and associated parts (LJ06S)
• Intermediate shaft, reverse intermediate shaft, and gears (LJ06S)

Gearbox

Automatic transmission

PTO (power take-off)

• PTO assembly
• Data and specifications
• Description
• Troubleshooting
• PTO assembly
• Details
• Overhaul
• Inspection and repair

Transmission / gearbox control

Propeller shaft equipment

Propeller shaft

• Propeller shaft assembly
• Data and specifications
• Description
• Troubleshooting
• Special tools
• Detailing
• Overhaul
• Inspection and repair

Differential equipment

Differential housing

• Data and specifications
• Description
• Troubleshooting
• Special tools
• Detailing
• Overhaul
• Inspection and repair

Brake equipment

• Foot Brake assembly
• Description
• Schematic
• Troubleshooting malfunctions

ABS and ASR

• ABS
• ASR
• Front wheel brake
• Rear wheel brake

Exhaust brake

• Exhaust brake system
• Brake cylinder

Exhaust brake

• Exhaust brake system
• Brake cylinder

Steering equipment

Steering unit

Power steering

• Power steering system
• Steering gear
• Steering pump
• Oil reservoir

Front axle

Rear axle with differential

Wheels and tires

Leaf spring suspension

Chassis frame

Cabin

• Cabin
• Cabin suspension
• Cabin tilt mechanism
• Cabin tilt cylinder
• Electric cab tilt pump
• Cabin door lock mechanism
• Seat
• Instrument panel
• Heater and air conditioner
• Windshield

Electrical equipment

Electrical wiring

• Power supply circuit
• Power supply and distribution circuit
• Starter circuit
• Charging circuit
• Preheating circuit
• Meter circuit
• Headlight control circuit
• Tachograph circuit
• Headlights and fog light circuit
• Reversing light circuit
• Interior light circuit
• Integrator circuit No. 1
• Integrator circuit no. 2 block
• Mirror defogger circuit
• Horn circuit
• Cigarette lighter circuit
• Power window circuit
• Radio/audio system circuit
• Keyless entry system circuit
• Seat belt warning circuit
• Seat heater circuit
• Air conditioner circuit
• High pressure common rail fuel system circuit No. 1
• High-pressure common rail circuit #2 (exhaust brake)
• High-pressure common rail circuit #3 (M.O.M.)
• ABS/ASR circuit
• Cab tilt mechanism circuit
• Air dryer heater circuit
• Diagnostic monitor circuit
• Diagnostic connector circuit (16-Pin)
• CAN circuit
• Output circuit
• Ground circuit
• Transmission torque control circuit
• Backup power circuit

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