Foton BJ3253, repair e-manual

Content

Introduction

• How to use this manual
• Vehicle identification mark
• Maintenance guide

Preparations

Maintenance specification

Diagnosis

Fuel

• Fuel system
• Fuel tank
• Oil-water separator
• Fuel fine filter
• Fuel injector sleeve

Air intake

• Intake system
• High-position intake pipe
• Air filter assembly

Exhaust and turbocharger

• Exhaust system
• Exhaust pipe
• Turbocharger

Cooling

• Cooling system
• Auxiliary water tank
• Coolant
• Radiator
• Cooling fan
• Intercooler
• Water pump
• Thermostat

Lubrication

• Lubrication system
• Precautions
• Oil pan
• Oil filter
• Oil pump
• Oil cooler
• Oil pressure sensor

Engine mechanical

• Engine mechanical
• Engine assembly
• Engine accessories
• Cylinder head
• Rocker arm and valve
• Timing gear
• Camshaft
• Flywheel and flywheel housing
• Piston and connecting rod
• Crankshaft
• Cylinder body

Engine control

• Engine control
• Accelerator pedal
• ECU
• Fuel injector
• High-pressure pump
• Common-rail pipe
• Fuel pressure sensor
• Crankshaft position sensor
• Camshaft position sensor
• Water temperature sensor
• Oil pressure sensor
• Intake pressure sensor

Starting and preheating system

• Starting and preheating system
• Ignition switch
• Auxiliary starting switch
• Preheating relay
• Starter
• Heater

Charging system

• Charging system
• Generator

Front suspension

• Front suspension assembly
• Front bumper
• Front leaf spring
• Front stabilizer bar

Rear suspension

• Rear suspension assembly
• Rear leaf spring
• Rear balance shaft assembly
• Rear stabilizer bar

Tire and wheel

• Tire and wheel assembly
• Front tire and wheel
• Rear tire and wheel

Front axle

• Front axle assembly
• Front wheel hub
• Knuckle
• Front shaft

Rear axle

• Rear axle assembly
• Axle shaft
• Rear hub bearing and oil seal
• Rear axle assembly and rear axle housing
• Main reducer
• Driving gear and bearing
• Differential housing, driven gear and planet gear assembly

Service brake

• Service brake system
• Brake pedal
• Main brake valve
• Dryer
• Air reservoir
• Four-circuit protection valve
• Relay valve
• Differential valve
• Multi-way joint body
• Front brake
• Rear brake
• ABS ring gear

Parking brake

• Parking brake system
• Hand brake valve

Frame

• Frame assembly
• Tilting control mechanism assembly
• Rear mounting assembly

Intermediate axle

• Intermediate axle assembly
• Axle shaft
• Hub bearing
• Intermediate axle assembly and intermediate axle housing
• Through shaft
• Inter-axial differential
• Main reducer
• Driving gear and bearing

Transmission

• Transmission
• Transmission control mechanism
• Transmission assembly
• Double H control mechanism
• Transmission upper cover
• Transmission auxiliary box
• Transmission main box
• Primary shaft assembly
• Main shaft assembly
• Countershaft assembly

Clutch

• Clutch assembly
• Clutch oil tank assembly
• Clutch master cylinder
• Clutch pedal assembly
• Clutch slave cylinder
• Clutch assembly

Drive shaft

• Drive shaft
• Intermediate drive shaft
• Inter-axial drive shaft
• Universal joint

Power take-off

• Power take-off
• QH50 power take-off
• Power take-off solenoid valve

Steering wheel and steering column

• Steering wheel
• Steering column

Power steering mechanism

• Power steering system
• Steering fluid
• Steering pump
• Steering gear
• Hydraulic circuit
• Steering fluid reservoir
• Steering drag link

Heater and air conditioner

• Heater water pipe
• Heater
• Coolant
• Refrigeration oil
• Cooling pipe
• Evaporator
• Compressor
• Blower
• Condenser
• Fluid reservoir
• Liquid reservoir
• Air conditioner control switch

Seat belt

• Driver’s seat belt
• Driver’s seat buckle
• Middle seat belt buckle
• Middle seat buckle

Battery

• Electrolyte
• Battery switch

Lighting

• Lighting system
• Front combination lamp
• Turn signal lamp
• Clearance lamp
• Marker lamp
• Step lamp
• Interior lamp
• Combination tail lamp
• Door lamp switch

Wiper and washer

• Wiper arm assembly
• Link gear
• Wiper motor
• Washer
• Combination switch

Audio system

• Radio and tape player
• Loudspeaker
• Antenna

Horn

Circuit diagram

• Introduction
• Component symbol
• Fault diagnos is and maintenance
• Relay box and fuse box
• Power supply
• Engine control system
• Start and preheating system
• Charging system
• Differential lock
• ABS system
• Power take-off
• Heater and air conditioner
• Lighting
• Wiper and washer
• Audio system
• Horn
• Instrument cluster

Glass, window lifter and rear-view mirror

• Front windscreen
• Rear window glass
• Side window glass
• Door glass
• Glass lifter
• Exterior rear-view mirror

Dashboard, instrument, cigarette lighter

• Dashboard
• Instrument cluster
• Cigarette lighter

Seats

• Seat assembly
• Driver seat
• Co-driver seat
• Middle seat
• Sleeper device

Door, lock, door handle

Interior and exterior trim parts

• Door inner guard plate
• Sun visor device
• Carpet
• Front bumper
• Mudguard
• Front cover
• Trunk parapet

Cab

• Dismantlement and installation of cab

Hydraulic dump system

• Hydraulic oil
• Oil pump
• Dump component
• Oil cylinder
• Lifting valve
• Limit valve
• Air filter
• Return oil filter
• Oil cylinder
• Manual air valve
• Trunk
• Hydraulic cylinder
• Manual flexible shaft
• Rotary valve
• Trunk

Customers reviews