Foton Auman witch engine of 4.0 / 5.3 / 6.0 / 6.5 / 8.3, repair e-manual and part catalog (in Russian)
About the manual
Engine type: WD615 / 6C / YC6105ZQC / YC6108ZQ
Engine displacement: 4.0 / 5.3 / 6.0 / 6.5 / 8.3 l.
Power: 208 / 270 / 290 / 320 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
About the manual
Engine type: WD615 / 6C / YC6105ZQC / YC6108ZQ
Engine displacement: 4.0 / 5.3 / 6.0 / 6.5 / 8.3 l.
Power: 208 / 270 / 290 / 320 h.p.
In the manual you will find
- Instructions for repair of various vehicle components
- Information on self-service car
- Information on the design of the car and how to prevent failure
- The information for the trip to the service station, if the self-repair is impossible
Contents
Foton Auman vehicle identification
- Vehicle identification number (VIN) and key specifications
- Foreword
- General information about the car
- Classification of medium and large-capacity trucks of the Auman series
- VIN, frame number, body number
Foton Auman Dump truck operator's manual
- Introduction
- What a user should know
- Important notes
- Steering
- Instruments and indicators
- Floor controls
- Other
- Electric cab lift (if installed)
- Manual cab lift
- Daily technical inspection
- Driving
- Operation of turbocharged engines
- In an emergency
- Towing
- Lifting the car with a jack and changing the wheel
- What you need to know when using a jack
- What to watch out for when shifting gears
- Inspection and maintenance
- Daily inspection
- Periodic maintenance
- Electrical system
- Standard vehicles
Diesel engine specifications
- Main technical characteristics of WEICHAIWD615 diesel engine SHANGCHAI OUCAN 6C diesel engines
- Main technical characteristics
- Specifications
- Tightening torques for threaded connections (AUCAN series motors)
- Diesel engines PHASER110TI, 135TI, 160TI, 180TI, 210TI, 230TI
- Main technical characteristics of the PHASER135TI engine
- Diesel engines YUCHAI YC6105ZQC / YC6108ZQ
- Main technical characteristics of YC6105ZQC / YC6108ZQ engines
Maintenance
- Vehicle fuel / oil fluids and tire pressures
- Maintenance during break-in period
- Ongoing maintenance
- 1st level maintenance
- 2nd level maintenance
- Seasonal maintenance
- Car lubrication
- Determining the need for a diesel engine overhaul
Repair manual
- Construction of WEICHAI WD615 series diesel engine
- Cylinder block
- Cylinder head
- Crankshaft, piston, crankshaft
- Valve mechanism
- Distribution mechanism
- Intake / exhaust system, turbocharger
- Lubrication system
- Cooling system
- Fuel injection system
- Air compressor
- Low temperature starting system
- Disassembly / assembly and adjustment of WEICHAI WD615 diesel engine
- Dismantling diesel engine WEICHAI WD615
- Pre-assembly of nodes
- General engine assembly
- Checking and adjusting the main engine mechanisms
- Engine troubleshooting and remedy
- Transmission service
- Clutch
- Gearbox
- Dismantling the FULLER gearbox
- FULLER transmission assembly
- Troubleshooting FULLER dual countershaft nine gear transmission
- Cardan shaft
- Rear driving axle 13 t
- Rear drive axle design
- Twin bridge 13 t
- Disassembling the middle axle
- Assembling the middle axis
- Front axle
- Front axle of a heavy truck with a lifting capacity of 6.5 tons
- Wheels
- Steering
- Power steering system design
- Disassembly and assembly of the power steering
- Checking and adjusting the steering system
- Possible malfunctions of the steering system and methods of their elimination
- Steering system operation and maintenance
- Brake system
- Brake system design
- Design of the main elements of the braking system
- Typical brake system malfunctions and their elimination
- Vehicle electrical system
- Electrical system overview
- Color coding
- Car wiring
- Peripheral circuits
- Low temperature starting system
- Instrumentation circuit
- Window washer motor circuit
- Air conditioning system and its main components
Parts catalog
- Body and chassis parts, accelerator unit 1
- Accelerator node 2
- Receivers
- Air filter
- Front towing device
- Rear towing device
- Cab suspension, front
- Cab suspension, rear
- Cab emblems
- Lift control system hydraulic pipes
- Front bumper
- Exhaust system
- Seat belts, fire extinguisher
- Floor panel reinforcement
- Frame
- Internal and external door trim
- Cab front panel
- Headlights, interior lighting, side lights
- Fuel pipes
- Fuel tank
- Window regulator mechanism
- Interior heater
- Dashboard
- Parking brake
- Engine mount
- Rear fenders
- Rear bumper
- Mirrors
- Cab headliner
- Cab back wall trim
- Cab steps
- Lower cab steps
- Doors
- Cabin parts
- Door lock mechanism
- Sun visors
- Additional fenders, wheel arches
- Cardan shafts
- Gearbox suspension
- Gear shifting mechanism
- Gear shift control mechanism
- Clutch master cylinder
- Pneumatic clutch booster
- Cab brackets
- Cab brackets
- Main brake valve
- Engine brake valve
- Dehumidifier
- Relay valve module
- Differential relay valve module
- 4-circuit safety valve
- Clutch and brake pedal assembly
- Seats
- Windshield
- Complete wheel
- Rear lights
- Engine \ block of cylinders
- Gas distribution housing
- Cylinder block
- Crankshaft
- Piston and connecting rod
- Cylinder head
- Valve mechanism
- Cooling system
- Water pump
- Tensioner pulley
- Oil pump
- Oil filter and oil cooler
- High pressure fuel pump
- Fuel line
- Coupling high pressure fuel pump
- Engine electrical equipment
- Cold start system
- Intake system
- Release system
- Air compressor
- Oil pan
- Gearbox RT11509CKAPTEP clutch gearbox
- Transmission output shaft
- Intermediate shaft
- Input shaft
- Reverse gear shaft
- Upper gearbox cover
- Gear shift control
- Transmission air control valve
- Demultiplier drive gear
- Range reduction gear shaft
- Intermediate connecting shaft demultiplier
- Rear cover of gearbox housing
- Demultiplier activation cylinder
- Demultiplier drive
- Power take-off QH50
- Front axle. Front axle beam
- Front axle brake system
- Front suspension
- Middle axle. Gears of the middle axle
- Middle bridge beam
- Middle axle wheel reducer
- Topmo3har system
- Rear axle, rear axle beam
- Rear axle reduction gears
- Rear axle wheel reducer
- Rear axle brake system
- Rear suspension
- Body lifting mechanism
- Hoisting frame
- Body
- Body lift cylinder support
- Body lift cylinder
- Body lift control
- Protective grille
- Body closing mechanism
- Steering, steering gear
- Steering column
- Cooling system radiator
- Intercooler
- Rechargeable batteries
- Air conditioner
- Expansion tank
- Cab harnesses
- Chassis wiring harness
- Cigarette lighter
- Instrument cluster
- Relay
- Sound signals
- Sensors, switches 1
- Sensors, switches 2
- Windscreen wiper and washer
- Car radio
Electrical diagrams
- Wiring diagrams
- Electrical diagram of the standard Auman tractor
- Wiring diagram for Foton Auman in comfort design
- Wiring diagram for Foton Auman luxury equipment
- Wiring diagram for Foton Auman made by Foton and Daimler